| Customization: | Available |
|---|---|
| Type: | Volumetric Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The 3-10L Water Bottle Sealing, Bottling, and Filling Machinery Equipment is a state-of-the-art automated system designed for high-efficiency liquid packaging in mid-to-large-scale production environments. This machinery integrates advanced sealing, filling, and capping technologies to handle containers ranging from 3 to 10 liters, making it ideal for bottling purified water, beverages, edible oils, and other non-viscous liquids.
Engineered with precision, the system supports continuous operation with minimal downtime, achieving a production capacity of 600-1,200 bottles per hour depending on container size and liquid viscosity. Its modular design allows seamless integration into existing production lines while adhering to international hygiene standards such as ISO 22000 and FDA guidelines. The equipment utilizes food-grade stainless steel (SUS304) for critical components, ensuring durability and compliance with global food safety regulations.
Key applications include bottled water plants, beverage manufacturers, and liquid food processing facilities. The system’s adaptability to diverse bottle shapes and materials (PET, HDPE, etc.) positions it as a versatile solution for modern packaging needs.
1. High-Speed Automation: Equipped with servo-driven filling nozzles and rotary capping mechanisms, the machinery ensures rapid, consistent throughput. Programmable logic controllers (PLCs) enable precise adjustments to filling volumes (±1% accuracy) and cap torque settings.
2. Leak-Proof Sealing Technology: Patented ultrasonic or thermal sealing systems create airtight closures, extending product shelf life and reducing waste. The sealing process is monitored in real-time via sensors to prevent defective outputs.
3. User-Friendly Interface: A 10-inch touchscreen HMI allows operators to control parameters such as filling speed, temperature, and batch counts. Error diagnostics and maintenance alerts are displayed instantly, simplifying troubleshooting.
4. Hygienic Design: CIP (Clean-in-Place) functionality and smooth surfaces minimize bacterial growth risks. Quick-release components facilitate thorough cleaning without disassembly.
5. Energy Efficiency: Variable frequency drives (VFDs) optimize power consumption, while low-resistance conveyor belts reduce friction-related energy loss.
This machinery serves industries requiring reliable, large-volume liquid packaging:
· Bottled Water Production: Ideal for filling and sealing 5-gallon (18.9L) jugs or smaller portable containers for residential and commercial use.
· Beverage Manufacturing: Suitable for juices, soft drinks, and dairy products, with optional nitrogen flushing to preserve freshness.
· Liquid Food Processing: Handles edible oils, sauces, and syrups, featuring viscosity compensation to ensure accurate fills.
· Chemical and Pharmaceutical Sectors: Compatible with non-corrosive liquids, including detergents and sanitizers, using corrosion-resistant materials for critical parts.
· Custom OEM Solutions: Configurable for unique bottle designs or specialized liquids, with add-ons like labeling units or robotic palletizers.
Q1: What maintenance is required for this equipment?
A: Daily cleaning and lubrication of moving parts are recommended. Monthly inspections of seals, nozzles, and sensors ensure longevity. Annual professional servicing is advised for electrical components.
Q2: Can it handle carbonated beverages?
A: Yes. The pressurized filling system prevents foaming and maintains carbonation levels. Specify this requirement during ordering for customized configurations.
Q3: How long does installation take?
A: Installation typically requires 5-7 days, including calibration and staff training. Pre-installation site preparation (power supply, floor leveling) is essential.
Q4: Is the machinery compatible with recycled plastics?
A: Absolutely. The system accommodates PET/HDPE bottles made from recycled materials, provided they meet dimensional tolerances specified in the user manual.
Q5: What is the power consumption?
A: Average consumption ranges from 8-12 kW/h, depending on operational speed. Energy-saving modes reduce idle-time usage by 30%.
Q6: Are spare parts readily available?
A: Yes. Global distributors stock critical components like sealing heads and PLC modules. Lead times for custom parts vary by region.
This machinery combines innovation, reliability, and compliance to meet the evolving demands of liquid packaging industries. For technical specifications or tailored solutions, contact our engineering team for further assistance.
| Containers and Specifications | |||
| Project Name: Automatic Linear Type 3-10L Big Bottle Filling Machine | Water / Oil / daily chemicals and something that very viscous. | ||
| Adjustable specifications of the bottle type | |||
| Material | Shape | Bottle Volume | Bottle Cap |
| PET / Glass / PE | Round / Square | 3L-10L | Plastic Cap / Metal Cap |
| Accuracy | Power voltage | Control voltage | Control |
| ±0.5% | 380 V 50HZ 3phase+N+G | 24 V DC/AC | PLC + Touch Screen |
| Packaging system | Container Label & Control Mode | ||
| Packing system | Min, Spec. | Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | |
| PE Film Carton Box | 1 2*3 3*4 4*6 3*5 | ||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | ||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | ||
The 3-10L Water Bottle Sealing, Bottling, and Filling Machinery Equipment is a state-of-the-art automated system designed for high-efficiency liquid packaging in mid-to-large-scale production environments. This machinery integrates advanced sealing, filling, and capping technologies to handle containers ranging from 3 to 10 liters, making it ideal for bottling purified water, beverages, edible oils, and other non-viscous liquids.
Engineered with precision, the system supports continuous operation with minimal downtime, achieving a production capacity of 600-1,200 bottles per hour depending on container size and liquid viscosity. Its modular design allows seamless integration into existing production lines while adhering to international hygiene standards such as ISO 22000 and FDA guidelines. The equipment utilizes food-grade stainless steel (SUS304) for critical components, ensuring durability and compliance with global food safety regulations.
Key applications include bottled water plants, beverage manufacturers, and liquid food processing facilities. The system’s adaptability to diverse bottle shapes and materials (PET, HDPE, etc.) positions it as a versatile solution for modern packaging needs.
1. High-Speed Automation: Equipped with servo-driven filling nozzles and rotary capping mechanisms, the machinery ensures rapid, consistent throughput. Programmable logic controllers (PLCs) enable precise adjustments to filling volumes (±1% accuracy) and cap torque settings.
2. Leak-Proof Sealing Technology: Patented ultrasonic or thermal sealing systems create airtight closures, extending product shelf life and reducing waste. The sealing process is monitored in real-time via sensors to prevent defective outputs.
3. User-Friendly Interface: A 10-inch touchscreen HMI allows operators to control parameters such as filling speed, temperature, and batch counts. Error diagnostics and maintenance alerts are displayed instantly, simplifying troubleshooting.
4. Hygienic Design: CIP (Clean-in-Place) functionality and smooth surfaces minimize bacterial growth risks. Quick-release components facilitate thorough cleaning without disassembly.
5. Energy Efficiency: Variable frequency drives (VFDs) optimize power consumption, while low-resistance conveyor belts reduce friction-related energy loss.
This machinery serves industries requiring reliable, large-volume liquid packaging:
· Bottled Water Production: Ideal for filling and sealing 5-gallon (18.9L) jugs or smaller portable containers for residential and commercial use.
· Beverage Manufacturing: Suitable for juices, soft drinks, and dairy products, with optional nitrogen flushing to preserve freshness.
· Liquid Food Processing: Handles edible oils, sauces, and syrups, featuring viscosity compensation to ensure accurate fills.
· Chemical and Pharmaceutical Sectors: Compatible with non-corrosive liquids, including detergents and sanitizers, using corrosion-resistant materials for critical parts.
· Custom OEM Solutions: Configurable for unique bottle designs or specialized liquids, with add-ons like labeling units or robotic palletizers.
Q1: What maintenance is required for this equipment?
A: Daily cleaning and lubrication of moving parts are recommended. Monthly inspections of seals, nozzles, and sensors ensure longevity. Annual professional servicing is advised for electrical components.
Q2: Can it handle carbonated beverages?
A: Yes. The pressurized filling system prevents foaming and maintains carbonation levels. Specify this requirement during ordering for customized configurations.
Q3: How long does installation take?
A: Installation typically requires 5-7 days, including calibration and staff training. Pre-installation site preparation (power supply, floor leveling) is essential.
Q4: Is the machinery compatible with recycled plastics?
A: Absolutely. The system accommodates PET/HDPE bottles made from recycled materials, provided they meet dimensional tolerances specified in the user manual.
Q5: What is the power consumption?
A: Average consumption ranges from 8-12 kW/h, depending on operational speed. Energy-saving modes reduce idle-time usage by 30%.
Q6: Are spare parts readily available?
A: Yes. Global distributors stock critical components like sealing heads and PLC modules. Lead times for custom parts vary by region.
This machinery combines innovation, reliability, and compliance to meet the evolving demands of liquid packaging industries. For technical specifications or tailored solutions, contact our engineering team for further assistance.
| Containers and Specifications | |||
| Project Name: Automatic Linear Type 3-10L Big Bottle Filling Machine | Water / Oil / daily chemicals and something that very viscous. | ||
| Adjustable specifications of the bottle type | |||
| Material | Shape | Bottle Volume | Bottle Cap |
| PET / Glass / PE | Round / Square | 3L-10L | Plastic Cap / Metal Cap |
| Accuracy | Power voltage | Control voltage | Control |
| ±0.5% | 380 V 50HZ 3phase+N+G | 24 V DC/AC | PLC + Touch Screen |
| Packaging system | Container Label & Control Mode | ||
| Packing system | Min, Spec. | Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | |
| PE Film Carton Box | 1 2*3 3*4 4*6 3*5 | ||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | ||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | ||
