| Customization: | Available |
|---|---|
| Type: | Volumetric Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The Automatic 1L 3L 5L 10L Bottle Mineral Water Filling Machine is a versatile, high-capacity solution designed for precision filling of large-format water bottles, ideal for mineral water, purified water, and distilled water production. Engineered to handle 1L to 10L polyethylene (PET) or polycarbonate (PC) bottles, this fully automated machine combines bottle unscrambling, washing, filling, capping, and labeling into a compact line, with a production capacity of 600 to 2,000 bottles per hour (depending on bottle size). The gravity-flow filling system ensures accurate volume control and minimal splashing, while the robust design prioritizes hygiene and ease of maintenance for commercial water bottlers and industrial water suppliers.
Gravity-Flow Filling Technology:
Uses level sensors and servo-controlled nozzles to achieve ±5ml accuracy for 5L bottles, with a telescopic design that minimizes air intake and splashing during filling.
Adjustable filling speed (0.5-2L per second) accommodates different bottle sizes, with automatic nozzle retraction to prevent contact with the bottle neck after filling.
Multi-Size Bottle Handling:
Quick-change mechanical parts (chucks, guides, conveyor rails) allow switching between 1L (diameter: 90mm), 3L (110mm), 5L (130mm), and 10L (150mm) bottles in <30 minutes without tools.
Bottle washing station uses high-pressure rinsing (80°C water) and UV sterilization to remove contaminants, with a capacity of 1,200 bottles per hour for 5L containers.
Hygienic & Durable Construction:
Contact surfaces made of food-grade 304 stainless steel (316L for nozzles) and FDA-compliant silicone seals, with a washdown-rated frame (IP54) suitable for wet production environments.
Air curtain system protects the filling zone from external dust, while a dedicated drainage system removes wastewater efficiently.
Intelligent Control & Safety:
PLC-based HMI with 12-inch touchscreen displays real-time metrics (fill accuracy, capping torque, bottle count) and supports remote monitoring via Ethernet.
Automatic error detection for bottle jams, cap shortages, or low water pressure, with emergency stop and fault diagnosis to minimize downtime.
Energy & Labor Efficiency:
Low-power servo motors and idle-mode function reduce energy consumption by 20% during partial loads.
Requires only 2 operators for full-line operation, with automatic bottle alignment and cap application reducing manual intervention.
Residential & Commercial Water: Fills 1L-5L bottles for home water dispensers, office coolers, and retail shelves, supporting daily consumption needs.
Industrial & Emergency Use: Processes 10L bottles for factory workshops, construction sites, and disaster relief operations, ensuring reliable access to clean water.
Private Label & Bulk Sales: Ideal for co-packers and regional brands, with customizable labeling options (front/back labels, neck wraps) and quick changeover for multiple SKUs.
Q: Can this machine handle non-water liquids, such as sports drinks?
A:Yes, it is suitable for non-carbonated liquids with similar viscosity to water (e.g., electrolyte drinks, flavored water). For viscous liquids, a piston pump upgrade is available.
Q: What is the minimum bottle height the machine can process?
A:It handles bottle heights from 250mm (1L) to 500mm (10L). Customized bottle holders can be manufactured for non-standard tall or squat bottle designs.
Q: How is the filling accuracy maintained for different bottle sizes?
A:The PLC system automatically adjusts nozzle immersion depth and filling time based on bottle volume, verified by in-line load cells that measure fill weight in real time.
Q: What cleaning procedures are recommended for the filling nozzles?
A:Daily CIP involves flushing with warm water (50°C), followed by a weekly alkaline wash (1.5% NaOH, 60°C) to remove mineral deposits. Nozzles are easily removable for manual inspection.
Q: Can it be integrated with a bottle capping machine for different cap types?
A:Yes, the machine supports screw caps (28-53mm), snap-on caps, and tamper-evident caps via modular capping heads. A torque controller ensures consistent cap tightness (8-12N·m for 5L bottles).
| Containers and Specifications | |||
| Project Name: Automatic Linear Type 3-10L Big Bottle Filling Machine | Water / Oil / daily chemicals and something that very viscous. | ||
| Adjustable specifications of the bottle type | |||
| Material | Shape | Bottle Volume | Bottle Cap |
| PET / Glass / PE | Round / Square | 3L-10L | Plastic Cap / Metal Cap |
| Accuracy | Power voltage | Control voltage | Control |
| ±0.5% | 380 V 50HZ 3phase+N+G | 24 V DC/AC | PLC + Touch Screen |
| Packaging system | Container Label & Control Mode | ||
| Packing system | Min, Spec. | Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | |
| PE Film Carton Box | 1 2*3 3*4 4*6 3*5 | ||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | ||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | ||
The Automatic 1L 3L 5L 10L Bottle Mineral Water Filling Machine is a versatile, high-capacity solution designed for precision filling of large-format water bottles, ideal for mineral water, purified water, and distilled water production. Engineered to handle 1L to 10L polyethylene (PET) or polycarbonate (PC) bottles, this fully automated machine combines bottle unscrambling, washing, filling, capping, and labeling into a compact line, with a production capacity of 600 to 2,000 bottles per hour (depending on bottle size). The gravity-flow filling system ensures accurate volume control and minimal splashing, while the robust design prioritizes hygiene and ease of maintenance for commercial water bottlers and industrial water suppliers.
Gravity-Flow Filling Technology:
Uses level sensors and servo-controlled nozzles to achieve ±5ml accuracy for 5L bottles, with a telescopic design that minimizes air intake and splashing during filling.
Adjustable filling speed (0.5-2L per second) accommodates different bottle sizes, with automatic nozzle retraction to prevent contact with the bottle neck after filling.
Multi-Size Bottle Handling:
Quick-change mechanical parts (chucks, guides, conveyor rails) allow switching between 1L (diameter: 90mm), 3L (110mm), 5L (130mm), and 10L (150mm) bottles in <30 minutes without tools.
Bottle washing station uses high-pressure rinsing (80°C water) and UV sterilization to remove contaminants, with a capacity of 1,200 bottles per hour for 5L containers.
Hygienic & Durable Construction:
Contact surfaces made of food-grade 304 stainless steel (316L for nozzles) and FDA-compliant silicone seals, with a washdown-rated frame (IP54) suitable for wet production environments.
Air curtain system protects the filling zone from external dust, while a dedicated drainage system removes wastewater efficiently.
Intelligent Control & Safety:
PLC-based HMI with 12-inch touchscreen displays real-time metrics (fill accuracy, capping torque, bottle count) and supports remote monitoring via Ethernet.
Automatic error detection for bottle jams, cap shortages, or low water pressure, with emergency stop and fault diagnosis to minimize downtime.
Energy & Labor Efficiency:
Low-power servo motors and idle-mode function reduce energy consumption by 20% during partial loads.
Requires only 2 operators for full-line operation, with automatic bottle alignment and cap application reducing manual intervention.
Residential & Commercial Water: Fills 1L-5L bottles for home water dispensers, office coolers, and retail shelves, supporting daily consumption needs.
Industrial & Emergency Use: Processes 10L bottles for factory workshops, construction sites, and disaster relief operations, ensuring reliable access to clean water.
Private Label & Bulk Sales: Ideal for co-packers and regional brands, with customizable labeling options (front/back labels, neck wraps) and quick changeover for multiple SKUs.
Q: Can this machine handle non-water liquids, such as sports drinks?
A:Yes, it is suitable for non-carbonated liquids with similar viscosity to water (e.g., electrolyte drinks, flavored water). For viscous liquids, a piston pump upgrade is available.
Q: What is the minimum bottle height the machine can process?
A:It handles bottle heights from 250mm (1L) to 500mm (10L). Customized bottle holders can be manufactured for non-standard tall or squat bottle designs.
Q: How is the filling accuracy maintained for different bottle sizes?
A:The PLC system automatically adjusts nozzle immersion depth and filling time based on bottle volume, verified by in-line load cells that measure fill weight in real time.
Q: What cleaning procedures are recommended for the filling nozzles?
A:Daily CIP involves flushing with warm water (50°C), followed by a weekly alkaline wash (1.5% NaOH, 60°C) to remove mineral deposits. Nozzles are easily removable for manual inspection.
Q: Can it be integrated with a bottle capping machine for different cap types?
A:Yes, the machine supports screw caps (28-53mm), snap-on caps, and tamper-evident caps via modular capping heads. A torque controller ensures consistent cap tightness (8-12N·m for 5L bottles).
| Containers and Specifications | |||
| Project Name: Automatic Linear Type 3-10L Big Bottle Filling Machine | Water / Oil / daily chemicals and something that very viscous. | ||
| Adjustable specifications of the bottle type | |||
| Material | Shape | Bottle Volume | Bottle Cap |
| PET / Glass / PE | Round / Square | 3L-10L | Plastic Cap / Metal Cap |
| Accuracy | Power voltage | Control voltage | Control |
| ±0.5% | 380 V 50HZ 3phase+N+G | 24 V DC/AC | PLC + Touch Screen |
| Packaging system | Container Label & Control Mode | ||
| Packing system | Min, Spec. | Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | |
| PE Film Carton Box | 1 2*3 3*4 4*6 3*5 | ||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | ||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | ||
