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A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The Automatic Bottle Mineral Pure Water Juice Energy CSD Drink Beer Beverage Making Filling Bottling Equipment is designed for high-speed, efficient production of bottled beverages. It features a comprehensive system for blowing, filling, and capping.
Product Description
Blowing-Filling-Capping System: A complete blowing filling capping combiblock solution for optimal production and packaging efficiency.
The blowing-filling-capping machine provides a streamlined solution for beverage production, from water filling to carbonated soft drink applications. It guarantees precision and speed with a compact design.
Parameter | Value |
Production Speed | 24,000 bottles/hour (bph) |
Bottle Specifications | Max capacity: 2000ml |
Max height: 328mm | |
Max round bottle diameter: 105mm | |
Max square bottle diameter: 105mm | |
Preform Specifications | Suitable bottle neck inner diameter: 20-25mm |
Max preform length: 150mm | |
Machine Dimensions | 3.8m x 1.3m x 2.3m |
Machine Weight | 3500kg |
Power Supply | 380V |
Air Pressure | 30 bar |
Mold Specifications | CGX6-16-8, 6 cavities |
Maximum Capacity | 10,000-11,000 bottles/hour |
Automation: Fully automatic operation reduces manual intervention, improving production efficiency and product consistency.
Blowing Technology: Advanced stretch blow molding technology produces high-quality PET bottles for various beverage types.
Filling Precision: High-precision filling system ensures uniform bottle volumes, enhancing consistency and reducing waste.
Capping System: Reliable capping system ensures tight seal integrity to prevent leaks and preserve product freshness.
Hygiene Standards: Meets food-grade hygiene standards, guaranteeing the safety of the beverage products.
High-Speed Combiblock: Combines blowing, filling, and capping into a single unit for high-speed and efficient production.
Light Bottle Blowing-Filling-Capping Combiblock: Suitable for light PET bottles, offering an integrated solution for streamlined production.
Combiblock Solution: A comprehensive combiblock solution that optimizes space and energy efficiency in beverage production lines.
Combiblock Water Line: Perfect for creating combiblock water lines, ideal for water and other beverages, improving overall workflow efficiency.
Combiblock Line Efficiency: The combiblock line reduces the need for additional equipment, saving space and reducing costs.
Equipment:Complete Production Line: Integrates blowing, filling, and capping, providing an automatic solution for PET bottled water production.
High Efficiency: The machine automates the entire process, from PET preforms to finished bottled water, ensuring continuous operation.
Wide Application Range: Suitable for beverages such as mineral water, soft drinks, juice, functional drinks, tea, coffee, milk, dairy products, edible oil, beer, spirits, and more.
Water Production Line: Ideal for water production lines, optimizing the process of bottling water and other liquid beverages.
Water Filling Line: This equipment is perfect for establishing a water filling line, offering efficient solutions for large-scale bottling.
Water Packaging Line: Easily integrates with a water packaging line, improving packaging operations and overall production speed.
Blowing-Filling-Capping Combi-Block: The blowing-filling-capping combi-block combines key production functions for faster, more streamlined beverage manufacturing.
Versatile Use: Effective for various industries, including food and beverage, cosmetics, cleaning products, and pharmaceuticals.
Cost-Effective: Reduces the need for separate equipment, cutting costs and maximizing space efficiency in production lines.
Flexible Production: Capable of handling different bottle sizes and shapes for various beverage and liquid types, ensuring versatile application.
What types of beverages can be processed with the Automatic Bottle Beverage Filling Equipment?
The equipment is suitable for processing mineral water, pure water, juice, energy drinks, carbonated soft drinks (CSD), beer, tea, milk, edible oil, sauces, and more.
What is the production capacity of the Automatic Bottle Beverage Filling Equipment?
The equipment can handle up to 24,000 bottles per hour (bph), depending on the bottle size and production requirements.
Can the equipment be customized for specific bottle sizes or production needs?
Yes, King Machine offers customization options to meet your specific requirements, including bottle size, shape, and production capacity.
What types of bottles are compatible with the equipment?
The machine is compatible with PET round bottles, up to 2000 ml in capacity, with a maximum bottle height of 328 mm.
What is the control system used for the equipment?
The equipment is controlled by a PLC system and features a touch-screen interface for easy operation.
Blowing part
The automatic rotary blow molding machine offers five key technical advantages. It is capable of producing a diverse range of PET bottles that meet customer specifications while ensuring high efficiency and low energy consumption. Unlike the linear blow molding machine, the rotary version separates and independently handles the sealing and stretching processes, providing stronger clamping force for more stable bottle adjustments. This results in more consistent bottle strength and thinner mold clamping lines. Significant enhancements in frame reinforcement and track optimization have reduced vibrations, leading to smoother and more stable operation. Additionally, the heating distance has been further reduced to match the standards of leading international brands, cutting energy consumption by 25% while maintaining the same heating distance.
Washing Filling Capping
This machine is primarily designed for water filling applications. It integrates three key functions—bottle rinsing, filling, and capping—into a single unit. The entire process is fully automated. It is specifically used for filling bottles made of polyester and plastic with mineral water and purified water.
The filling machine features high-precision flow meters installed above each filling valve pipeline. During the machine’s design, a parameter package is incorporated into the electrical control system, tailored for each capacity. The filling volume of each valve can be adjusted via the touch screen, ensuring a filling accuracy of up to 2‰. Throughout the filling process, the filling valve does not make contact with the bottle neck, ensuring a clean operation and preventing secondary contamination. The valve’s opening and closing are controlled by a cylinder, which is activated by a solenoid valve. The process begins with a rapid filling phase, followed by a brief pause, after which it switches to slow filling until the desired amount is reached.
The capping machine, known for its exceptional precision within the 3-in-1 unit, plays a crucial role in the reliability of the equipment’s operation, significantly impacting the product defect rate. The latest Italian AROL capping machine technology has been integrated, enhancing performance in combination with the improvements made in the filling machine’s design. To ensure optimal functionality, experts and professors from the Mechanical Engineering Institute of Shanghai Jiao Tong University, specializing in electrical and mechanical design and automation technology, were consulted during the development of the machine.
Auxiliary machines
We utilize a variety of equipment to produce pure water, mineral water, and other types of water. The key components of our RO Water Treatment Plant include silica sand filters, activated carbon filters, sodium ion exchangers, hollow fiber membranes, reverse osmosis (RO), UV sterilizers, precision filters, ozone generators, and water tanks. This system efficiently removes impurities such as muddy organic materials, iron, and manganese, while also reducing water hardness. As a result, the treated water fully complies with national fresh water standards, ensuring it is safe for drinking.
The bottle conveyor belt is synchronized with the main machine or adjacent upstream and downstream equipment, all integrated into the control system.
During transportation, the bottles remain stable, preventing any falls, jams, or blockages.
Based on user requirements, a buffer platform can be installed before the labeling machine, with a typical buffering time of 1-2 minutes.
The hot melt glue labeling machine is highly versatile, suitable for containers made from various materials.
With relatively low label costs, it caters to users with a wide range of container types.
This model is among the most cost-effective options for large-scale production and integrated operations.
The equipment incorporates a modular design, allowing users to easily and quickly switch between different bottle types.
The automatic PE film heat shrink wrapping machine is designed for packaging products such as pop-top bottles, mineral water, beer, and beverages. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. The entire production process utilizes advanced German technology, with key components imported from renowned international manufacturers. The machine operates with seven motors, working together to wrap the products and multiple bottles as a group, delivering them from the heat shrink packing machine.
A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The Automatic Bottle Mineral Pure Water Juice Energy CSD Drink Beer Beverage Making Filling Bottling Equipment is designed for high-speed, efficient production of bottled beverages. It features a comprehensive system for blowing, filling, and capping.
Product Description
Blowing-Filling-Capping System: A complete blowing filling capping combiblock solution for optimal production and packaging efficiency.
The blowing-filling-capping machine provides a streamlined solution for beverage production, from water filling to carbonated soft drink applications. It guarantees precision and speed with a compact design.
Parameter | Value |
Production Speed | 24,000 bottles/hour (bph) |
Bottle Specifications | Max capacity: 2000ml |
Max height: 328mm | |
Max round bottle diameter: 105mm | |
Max square bottle diameter: 105mm | |
Preform Specifications | Suitable bottle neck inner diameter: 20-25mm |
Max preform length: 150mm | |
Machine Dimensions | 3.8m x 1.3m x 2.3m |
Machine Weight | 3500kg |
Power Supply | 380V |
Air Pressure | 30 bar |
Mold Specifications | CGX6-16-8, 6 cavities |
Maximum Capacity | 10,000-11,000 bottles/hour |
Automation: Fully automatic operation reduces manual intervention, improving production efficiency and product consistency.
Blowing Technology: Advanced stretch blow molding technology produces high-quality PET bottles for various beverage types.
Filling Precision: High-precision filling system ensures uniform bottle volumes, enhancing consistency and reducing waste.
Capping System: Reliable capping system ensures tight seal integrity to prevent leaks and preserve product freshness.
Hygiene Standards: Meets food-grade hygiene standards, guaranteeing the safety of the beverage products.
High-Speed Combiblock: Combines blowing, filling, and capping into a single unit for high-speed and efficient production.
Light Bottle Blowing-Filling-Capping Combiblock: Suitable for light PET bottles, offering an integrated solution for streamlined production.
Combiblock Solution: A comprehensive combiblock solution that optimizes space and energy efficiency in beverage production lines.
Combiblock Water Line: Perfect for creating combiblock water lines, ideal for water and other beverages, improving overall workflow efficiency.
Combiblock Line Efficiency: The combiblock line reduces the need for additional equipment, saving space and reducing costs.
Equipment:Complete Production Line: Integrates blowing, filling, and capping, providing an automatic solution for PET bottled water production.
High Efficiency: The machine automates the entire process, from PET preforms to finished bottled water, ensuring continuous operation.
Wide Application Range: Suitable for beverages such as mineral water, soft drinks, juice, functional drinks, tea, coffee, milk, dairy products, edible oil, beer, spirits, and more.
Water Production Line: Ideal for water production lines, optimizing the process of bottling water and other liquid beverages.
Water Filling Line: This equipment is perfect for establishing a water filling line, offering efficient solutions for large-scale bottling.
Water Packaging Line: Easily integrates with a water packaging line, improving packaging operations and overall production speed.
Blowing-Filling-Capping Combi-Block: The blowing-filling-capping combi-block combines key production functions for faster, more streamlined beverage manufacturing.
Versatile Use: Effective for various industries, including food and beverage, cosmetics, cleaning products, and pharmaceuticals.
Cost-Effective: Reduces the need for separate equipment, cutting costs and maximizing space efficiency in production lines.
Flexible Production: Capable of handling different bottle sizes and shapes for various beverage and liquid types, ensuring versatile application.
What types of beverages can be processed with the Automatic Bottle Beverage Filling Equipment?
The equipment is suitable for processing mineral water, pure water, juice, energy drinks, carbonated soft drinks (CSD), beer, tea, milk, edible oil, sauces, and more.
What is the production capacity of the Automatic Bottle Beverage Filling Equipment?
The equipment can handle up to 24,000 bottles per hour (bph), depending on the bottle size and production requirements.
Can the equipment be customized for specific bottle sizes or production needs?
Yes, King Machine offers customization options to meet your specific requirements, including bottle size, shape, and production capacity.
What types of bottles are compatible with the equipment?
The machine is compatible with PET round bottles, up to 2000 ml in capacity, with a maximum bottle height of 328 mm.
What is the control system used for the equipment?
The equipment is controlled by a PLC system and features a touch-screen interface for easy operation.
Blowing part
The automatic rotary blow molding machine offers five key technical advantages. It is capable of producing a diverse range of PET bottles that meet customer specifications while ensuring high efficiency and low energy consumption. Unlike the linear blow molding machine, the rotary version separates and independently handles the sealing and stretching processes, providing stronger clamping force for more stable bottle adjustments. This results in more consistent bottle strength and thinner mold clamping lines. Significant enhancements in frame reinforcement and track optimization have reduced vibrations, leading to smoother and more stable operation. Additionally, the heating distance has been further reduced to match the standards of leading international brands, cutting energy consumption by 25% while maintaining the same heating distance.
Washing Filling Capping
This machine is primarily designed for water filling applications. It integrates three key functions—bottle rinsing, filling, and capping—into a single unit. The entire process is fully automated. It is specifically used for filling bottles made of polyester and plastic with mineral water and purified water.
The filling machine features high-precision flow meters installed above each filling valve pipeline. During the machine’s design, a parameter package is incorporated into the electrical control system, tailored for each capacity. The filling volume of each valve can be adjusted via the touch screen, ensuring a filling accuracy of up to 2‰. Throughout the filling process, the filling valve does not make contact with the bottle neck, ensuring a clean operation and preventing secondary contamination. The valve’s opening and closing are controlled by a cylinder, which is activated by a solenoid valve. The process begins with a rapid filling phase, followed by a brief pause, after which it switches to slow filling until the desired amount is reached.
The capping machine, known for its exceptional precision within the 3-in-1 unit, plays a crucial role in the reliability of the equipment’s operation, significantly impacting the product defect rate. The latest Italian AROL capping machine technology has been integrated, enhancing performance in combination with the improvements made in the filling machine’s design. To ensure optimal functionality, experts and professors from the Mechanical Engineering Institute of Shanghai Jiao Tong University, specializing in electrical and mechanical design and automation technology, were consulted during the development of the machine.
Auxiliary machines
We utilize a variety of equipment to produce pure water, mineral water, and other types of water. The key components of our RO Water Treatment Plant include silica sand filters, activated carbon filters, sodium ion exchangers, hollow fiber membranes, reverse osmosis (RO), UV sterilizers, precision filters, ozone generators, and water tanks. This system efficiently removes impurities such as muddy organic materials, iron, and manganese, while also reducing water hardness. As a result, the treated water fully complies with national fresh water standards, ensuring it is safe for drinking.
The bottle conveyor belt is synchronized with the main machine or adjacent upstream and downstream equipment, all integrated into the control system.
During transportation, the bottles remain stable, preventing any falls, jams, or blockages.
Based on user requirements, a buffer platform can be installed before the labeling machine, with a typical buffering time of 1-2 minutes.
The hot melt glue labeling machine is highly versatile, suitable for containers made from various materials.
With relatively low label costs, it caters to users with a wide range of container types.
This model is among the most cost-effective options for large-scale production and integrated operations.
The equipment incorporates a modular design, allowing users to easily and quickly switch between different bottle types.
The automatic PE film heat shrink wrapping machine is designed for packaging products such as pop-top bottles, mineral water, beer, and beverages. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. The entire production process utilizes advanced German technology, with key components imported from renowned international manufacturers. The machine operates with seven motors, working together to wrap the products and multiple bottles as a group, delivering them from the heat shrink packing machine.