| Customization: | Available |
|---|---|
| Type: | Volumetric Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
King Machine’s Complete Hot Filled PET Bottling Line is tailored for producers of orange juice, apple juice, and sport drinks—beverages that require heat treatment to maintain freshness and prevent microbial growth. This line combines washing, filling, and capping into a single integrated system, with a focus on preserving the natural taste of fruit juices and the functional ingredients of sport drinks. It’s certified by ISO 9001 and CE, making it suitable for export to European, American, and Asian markets.
• The hot filling process uses accurate temperature sensors to maintain a filling temperature of 85–95℃ (adjustable based on beverage type). This kills harmful bacteria without destroying the vitamins in orange/apple juice or the electrolytes in sport drinks.
• After filling, the line includes a cooling module (optional) to quickly lower the beverage temperature, preventing PET bottle deformation and preserving product quality.
• All parts in contact with liquids are made of SUS 304 or 316 stainless steel—materials that are non-toxic, easy to clean, and resistant to the acidic nature of fruit juices.
• The water spray-style rinsing design uses 30% less water than traditional rinsers while ensuring bottles are thoroughly cleaned (no residue from manufacturing or storage).
• Rinsing Section: 12 rinsing positions, with a capacity of 2,000 bottles per hour. It fits bottles of 200–1,500ml (common sizes for juice and sport drinks) and uses continuous gyration for smooth operation.
• Filling Section: Equipped with multi-head volumetric filling valves, allowing fine adjustments to filling volume. The “no bottle, no filling” function avoids liquid waste, and all bottles have the same filling level for consistent packaging.
• Capping Section: Handles 1,500–2,000 bottles per hour, with a main motor power of 1.2kW. It uses automatic cap-dropping equipment to ensure tight, leak-proof seals.
• Labeling Options: Includes heat shrink sleeve labeling machines, OPP hot melt labeling machines, and PVC label stick machines. You can choose full or half labels, and the system supports custom label designs (e.g., brand logos or nutritional information).
• Packaging Solutions: Offers PE film shrink wrapping machines (for multi-bottle packs), half-tray shrink wrappers, and carton box packaging machines. This flexibility meets different retail needs (e.g., 6-pack for supermarkets or 24-pack for wholesale).
• The conveyor uses an energy-efficient motor and a lubrication system that keeps products clean and safe. Electric eyes monitor bottle flow to prevent jams, and an overload protection mechanism ensures the line runs safely even during peak production.
• The system can be adapted to your factory layout—whether you need straight, curved, or inclined conveyors—maximizing space utilization.
Model | Production Capacity | Bottle Height | Motor Power | Overall Dimensions | Weight |
ZPC-12 GFP-12 YQX-3 | 1,000–2,000 bph | 160–300mm | 3.05kW | 1,400×1,200×1,800mm | 700kg |
ZPC-18 GFP-16 YQX-4 | 2,000–4,000 bph | 160–320mm | 4.07kW | 2,500×1,900×2,500mm | 3,200kg |
ZPC-24 GFP-24 YQX-6 | 3,000–8,000 bph | 160–340mm | 4.82kW | 3,100×2,500×2,500mm | 4,500kg |
• For orange/apple juice: The line can be equipped with a pulp filter to remove excess pulp (if needed) and a deaeration module to prevent oxidation.
• For sport drinks: It supports adding functional ingredients (e.g., electrolytes, caffeine) during the mixing stage, with precise dosing devices to ensure ingredient consistency.
• King Machine’s team works with you to adjust the line’s speed, filling temperature, and packaging options to match your specific product requirements.
| Model | Production | Bottle Height | Motor Power |
| ZPC-12 GFP-12 YQX-3 | 1000-2000b/h | 160-300mm | 3.05kw |
| ZPC-18 GFP-16 YQX-4 | 2000-4000b/h | 160-320mm | 4.07kw |
| ZPC-24 GFP-24 YQX-6 | 3000-8000b/h | 160-340mm | 4.82kw |
YQX-3 automatic capping machine connects with transporter. Bottle is transported to sealing machine by conveyer belt, after sealed, passed by medium stand, transported to capping machine by conveyer belt, automatic cap-dropping equipment drops cap very well to seal cap. After sealing, conveyor belt puts out bottle and bottles are packed in a box
King Machine’s Complete Hot Filled PET Bottling Line is tailored for producers of orange juice, apple juice, and sport drinks—beverages that require heat treatment to maintain freshness and prevent microbial growth. This line combines washing, filling, and capping into a single integrated system, with a focus on preserving the natural taste of fruit juices and the functional ingredients of sport drinks. It’s certified by ISO 9001 and CE, making it suitable for export to European, American, and Asian markets.
• The hot filling process uses accurate temperature sensors to maintain a filling temperature of 85–95℃ (adjustable based on beverage type). This kills harmful bacteria without destroying the vitamins in orange/apple juice or the electrolytes in sport drinks.
• After filling, the line includes a cooling module (optional) to quickly lower the beverage temperature, preventing PET bottle deformation and preserving product quality.
• All parts in contact with liquids are made of SUS 304 or 316 stainless steel—materials that are non-toxic, easy to clean, and resistant to the acidic nature of fruit juices.
• The water spray-style rinsing design uses 30% less water than traditional rinsers while ensuring bottles are thoroughly cleaned (no residue from manufacturing or storage).
• Rinsing Section: 12 rinsing positions, with a capacity of 2,000 bottles per hour. It fits bottles of 200–1,500ml (common sizes for juice and sport drinks) and uses continuous gyration for smooth operation.
• Filling Section: Equipped with multi-head volumetric filling valves, allowing fine adjustments to filling volume. The “no bottle, no filling” function avoids liquid waste, and all bottles have the same filling level for consistent packaging.
• Capping Section: Handles 1,500–2,000 bottles per hour, with a main motor power of 1.2kW. It uses automatic cap-dropping equipment to ensure tight, leak-proof seals.
• Labeling Options: Includes heat shrink sleeve labeling machines, OPP hot melt labeling machines, and PVC label stick machines. You can choose full or half labels, and the system supports custom label designs (e.g., brand logos or nutritional information).
• Packaging Solutions: Offers PE film shrink wrapping machines (for multi-bottle packs), half-tray shrink wrappers, and carton box packaging machines. This flexibility meets different retail needs (e.g., 6-pack for supermarkets or 24-pack for wholesale).
• The conveyor uses an energy-efficient motor and a lubrication system that keeps products clean and safe. Electric eyes monitor bottle flow to prevent jams, and an overload protection mechanism ensures the line runs safely even during peak production.
• The system can be adapted to your factory layout—whether you need straight, curved, or inclined conveyors—maximizing space utilization.
Model | Production Capacity | Bottle Height | Motor Power | Overall Dimensions | Weight |
ZPC-12 GFP-12 YQX-3 | 1,000–2,000 bph | 160–300mm | 3.05kW | 1,400×1,200×1,800mm | 700kg |
ZPC-18 GFP-16 YQX-4 | 2,000–4,000 bph | 160–320mm | 4.07kW | 2,500×1,900×2,500mm | 3,200kg |
ZPC-24 GFP-24 YQX-6 | 3,000–8,000 bph | 160–340mm | 4.82kW | 3,100×2,500×2,500mm | 4,500kg |
• For orange/apple juice: The line can be equipped with a pulp filter to remove excess pulp (if needed) and a deaeration module to prevent oxidation.
• For sport drinks: It supports adding functional ingredients (e.g., electrolytes, caffeine) during the mixing stage, with precise dosing devices to ensure ingredient consistency.
• King Machine’s team works with you to adjust the line’s speed, filling temperature, and packaging options to match your specific product requirements.
| Model | Production | Bottle Height | Motor Power |
| ZPC-12 GFP-12 YQX-3 | 1000-2000b/h | 160-300mm | 3.05kw |
| ZPC-18 GFP-16 YQX-4 | 2000-4000b/h | 160-320mm | 4.07kw |
| ZPC-24 GFP-24 YQX-6 | 3000-8000b/h | 160-340mm | 4.82kw |
YQX-3 automatic capping machine connects with transporter. Bottle is transported to sealing machine by conveyer belt, after sealed, passed by medium stand, transported to capping machine by conveyer belt, automatic cap-dropping equipment drops cap very well to seal cap. After sealing, conveyor belt puts out bottle and bottles are packed in a box
