| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The High-Speed Rotary 3-in-1 PET Bottled Water Filling Plant is a fully automatic solution designed for large-scale production of purified water, mineral water, and spring water in PET bottles (100ml-5L). Combining rinsing, filling, and capping in a compact rotary design, this plant ensures gentle bottle handling, precise fill levels, and leak-free seals, ideal for high-volume producers requiring efficiency and hygiene.
Integrated Three-Function Design:
Rinsing Station: Clamp-type rinsers with sterile air/water flushing (12-24 nozzles), removing particulates (≥50μm) and ensuring bottle cleanliness (bioburden ≤10CFU/bottle).
Filling Station: Gravity-flow fillers with air-bubble elimination technology (residual air ≤0.5ml/bottle), achieving fill accuracy within ±2mm for consistent label alignment.
Capping Station: Magnetic torque heads for 28mm-53mm screw caps, applying tamper-evident seals with 99.9% integrity tested via pressure decay sensors.
High-Speed Performance:
Rotary design supports output: 20,000-60,000 bottles/hour (500ml), with quick-change parts (grippers, nozzles) reducing format changeover time to 15 minutes between 330ml and 5L bottles.
Servo-driven starwheels ensure smooth bottle transfer between stations, minimizing vibration and improving first-pass quality rate to 99.5%.
Sanitary & Efficient:
Stainless steel 316L contact parts and food-grade lubricants, compliant with FDA 21 CFR Part 117 and NSF 61, with quick-release components for 30-minute CIP/SIP cycles.
Energy-efficient servo drives reduce power consumption by 25% compared to traditional pneumatic systems, meeting ISO 50001 energy standards.
Bottle Shape Flexibility:
Accommodates bottle diameters 40mm-120mm, including round, square, and handle-equipped jugs, with automatic bottle height detection for consistent filling.
Ideal for bottled water producers at all scales:
Single-Serve Bottles: 330ml-500ml PET bottles for convenience stores and vending machines, with optional date coding and batch tracking.
Family-Size Jugs: 1.5L-5L containers with handle applicators, ideal for home and office water dispensers, ensuring leak-free transportation.
Premium Waters: Glass-like PET bottles for artisanal mineral water, with precision filling preserving bottle clarity and brand presentation.
The plant integrates with upstream blow molders, downstream labelers, and palletizers, forming a fully automated production line for global water brands.
Space Efficiency: 40% smaller footprint than linear systems, optimizing floor space in crowded production facilities without compromising throughput.
Leakage Prevention: Double-seal capping technology and 100% in-line leak detection reduce leakage rates to 0.01%, critical for high-volume water production.
Global Service Network: 24/7 remote diagnostics and local technicians in 30+ countries, providing 48-hour on-site support for large-scale plants.
Sustainability Focus: Lightweight bottle design support (15% less PET usage) and recycled conveyor belts, aligning with global plastic reduction initiatives.
| Item | Description | Unit | Model: ACM |
| 1 | Power | KW | 0.5 |
| 2 | Main material : | / | Stainless steel 304 |
| 3 | Production capacity | Bottles/hour | 1000-25000 bottle/hour |
| 4 | Bottle diameter range | / | Ф60-110mm |
| 5 | bottle height | mm | 140-380mm |
| 6 | Dimension | mm | Customized |
| 7 | Weight | N/A |
The High-Speed Rotary 3-in-1 PET Bottled Water Filling Plant is a fully automatic solution designed for large-scale production of purified water, mineral water, and spring water in PET bottles (100ml-5L). Combining rinsing, filling, and capping in a compact rotary design, this plant ensures gentle bottle handling, precise fill levels, and leak-free seals, ideal for high-volume producers requiring efficiency and hygiene.
Integrated Three-Function Design:
Rinsing Station: Clamp-type rinsers with sterile air/water flushing (12-24 nozzles), removing particulates (≥50μm) and ensuring bottle cleanliness (bioburden ≤10CFU/bottle).
Filling Station: Gravity-flow fillers with air-bubble elimination technology (residual air ≤0.5ml/bottle), achieving fill accuracy within ±2mm for consistent label alignment.
Capping Station: Magnetic torque heads for 28mm-53mm screw caps, applying tamper-evident seals with 99.9% integrity tested via pressure decay sensors.
High-Speed Performance:
Rotary design supports output: 20,000-60,000 bottles/hour (500ml), with quick-change parts (grippers, nozzles) reducing format changeover time to 15 minutes between 330ml and 5L bottles.
Servo-driven starwheels ensure smooth bottle transfer between stations, minimizing vibration and improving first-pass quality rate to 99.5%.
Sanitary & Efficient:
Stainless steel 316L contact parts and food-grade lubricants, compliant with FDA 21 CFR Part 117 and NSF 61, with quick-release components for 30-minute CIP/SIP cycles.
Energy-efficient servo drives reduce power consumption by 25% compared to traditional pneumatic systems, meeting ISO 50001 energy standards.
Bottle Shape Flexibility:
Accommodates bottle diameters 40mm-120mm, including round, square, and handle-equipped jugs, with automatic bottle height detection for consistent filling.
Ideal for bottled water producers at all scales:
Single-Serve Bottles: 330ml-500ml PET bottles for convenience stores and vending machines, with optional date coding and batch tracking.
Family-Size Jugs: 1.5L-5L containers with handle applicators, ideal for home and office water dispensers, ensuring leak-free transportation.
Premium Waters: Glass-like PET bottles for artisanal mineral water, with precision filling preserving bottle clarity and brand presentation.
The plant integrates with upstream blow molders, downstream labelers, and palletizers, forming a fully automated production line for global water brands.
Space Efficiency: 40% smaller footprint than linear systems, optimizing floor space in crowded production facilities without compromising throughput.
Leakage Prevention: Double-seal capping technology and 100% in-line leak detection reduce leakage rates to 0.01%, critical for high-volume water production.
Global Service Network: 24/7 remote diagnostics and local technicians in 30+ countries, providing 48-hour on-site support for large-scale plants.
Sustainability Focus: Lightweight bottle design support (15% less PET usage) and recycled conveyor belts, aligning with global plastic reduction initiatives.
| Item | Description | Unit | Model: ACM |
| 1 | Power | KW | 0.5 |
| 2 | Main material : | / | Stainless steel 304 |
| 3 | Production capacity | Bottles/hour | 1000-25000 bottle/hour |
| 4 | Bottle diameter range | / | Ф60-110mm |
| 5 | bottle height | mm | 140-380mm |
| 6 | Dimension | mm | Customized |
| 7 | Weight | N/A |
