| Customization: | Available |
|---|---|
| Type: | Volumetric Filling Machine |
| Automatic Grade: | Linear Type |
| Quantity: | |
|---|---|
King Machine’s High-Speed Water Filling Machine & Mineral Water Bottling Line is built for beverage producers who need to scale production without sacrificing quality. With a capacity range of 2,000–24,000 Bottles Per Hour (BPH) (customizable), this line is ideal for mineral water, pure water, and spring water brands. It uses advanced PLC control, food-grade materials, and energy-efficient technology to deliver fast, consistent, and cost-effective bottling. Whether you’re a medium-sized factory or a large-scale brand, this line adapts to your needs—from small 200ml bottles (for convenience stores) to 2L bottles (for households).
Each filling valve is equipped with a high-precision flowmeter, allowing you to adjust filling volume in fine increments (e.g., 500ml ±1ml). This ensures every bottle has the same volume, reducing product waste and meeting label accuracy requirements.
The flowmeters are calibrated before shipping and can be rechecked easily during maintenance, ensuring long-term accuracy.
The filling valve does not touch the bottle neck—instead, it dispenses water from a small distance above the bottle. This eliminates the risk of cross-contamination (e.g., bacteria from valve contact with dirty bottle necks) and keeps the water pure.
The filling process uses a “fast-slow” mode: it fills the bottle quickly first, then slows down near the top to prevent splashing. This reduces foam (common in mineral water with dissolved gases) and ensures the bottle is filled to the correct level.
The high-speed capping machine handles 1,500–2,000 bottles per hour (for small models) up to 8,000 bottles per hour (for large models). It uses a rotary capping mechanism that applies consistent torque to each cap, ensuring tight, leak-proof seals (conformity rate >99.5%).
The machine supports various cap types: screw caps, flip-top caps, and sports caps. Changing cap sizes only requires adjusting the cap feeder and capping heads—no need for major part replacements.
Washing Section: Uses water spray-style rinsing with 12–32 washing heads (depending on capacity). It uses aseptic water to clean the inside and outside of bottles, with a “no bottle, no wash” function to save water. The washing heads are made of SUS 316 stainless steel, resistant to corrosion from cleaning agents.
Filling Section: Multi-head volumetric filling valves (12–40 heads) that match the line’s capacity. The section is enclosed in a transparent cover (with UV sterilization inside) to prevent dust or bacteria from entering during filling.
Capping Section: Integrated with the filling section to save space. It includes an automatic cap feeder that sorts and delivers caps to the capping heads, ensuring a steady supply of caps even at high speeds.
Labeling Machines: Choose from three options based on your brand:
Heat shrink sleeve labeling machine: Applies full-body or half-body shrink labels (popular for mineral water brands with colorful designs).
OPP hot melt labeling machine: Uses hot melt glue to attach paper or plastic labels, cost-effective for simple designs.
PVC label stick machine: Applies self-adhesive labels, easy to change for seasonal promotions.
Packaging Machines:
PE film shrink wrapping machine: Packages bottles into multi-packs (e.g., 6-pack, 12-pack) using heat-shrink PE film. It’s fast, uses minimal film, and produces neat packs that are easy to stack.
Carton box packaging machine: Packs multi-packs into cartons for wholesale or export. It can be integrated with an automatic sealing machine to close cartons quickly.
Energy-Saving Conveyor: Uses a low-power motor and a lubrication system that keeps bottles clean (no oil stains). Electric eyes along the conveyor monitor bottle flow, stopping the line if there’s a jam to prevent damage.
Quality Control: Includes two key checks:
Light checker: Uses a camera to inspect bottles for defects (e.g., cracks, foreign objects inside) and rejects faulty bottles automatically.
Leak tester: Pressurizes filled bottles slightly to check for leaks. Any bottle with a leak is rejected before labeling, ensuring only good products reach customers.
Model | Production Capacity | Bottle Size Range | Motor Power | Overall Dimensions (L×W×H) | Weight |
ZPC-12 GFP-12 YQX-3 | 1,000–2,000 BPH | 200–1,500ml | 3.05kW | 1,400×1,200×1,800mm | 700kg |
ZPC-18 GFP-16 YQX-4 | 2,000–4,000 BPH | 200–2,000ml | 4.07kW | 2,500×1,900×2,500mm | 3,200kg |
ZPC-24 GFP-24 YQX-6 | 3,000–8,000 BPH | 200–2,000ml | 4.82kW | 3,100×2,500×2,500mm | 4,500kg |
Custom High-Speed | 10,000–24,000 BPH | 200–2,000ml | 7.8–15kW | 4,500×3,300×2,600mm | 8,000–15,000kg |
• Materials: All water-contact parts are SUS 304 or 316 stainless steel; non-contact parts are galvanized steel with powder coating.
• Control System: PLC control with a touchscreen interface (available in English, Spanish, Arabic, and other languages).
• Certifications: CE, ISO 9001, and SGS certified, ensuring compliance with global quality and safety standards.
• Water Consumption: 1.2L of raw water per 1L of finished water (high recovery rate, ideal for water-scarce regions).
• Noise Level: <70dB (quiet enough for factory environments with other equipment).
• Capacity Customization: If 24,000 BPH is too much (or too little), King Machine can design a line with the exact capacity you need—e.g., 5,000 BPH for medium-sized factories or 15,000 BPH for large brands.
• Bottle Size Adaptation: The line can be adjusted to handle special bottle sizes (e.g., 500ml slim bottles for fitness brands or 1.5L family-sized bottles). We provide custom bottle clamps and conveyor guides for non-standard sizes.
• Additional Modules: Add optional features to enhance the line:
Water treatment upgrade: For mineral water, we can add a mineral adjustment module to control the level of minerals (e.g., calcium, magnesium) in the water, matching your brand’s taste profile.
Automatic date printer: Prints production dates and batch numbers directly on the bottle (instead of the label) for better traceability.
Palletizing system: An automatic robot palletizer that stacks finished cartons onto pallets, reducing manual labor and improving warehouse efficiency.
• Warranty: 12-month warranty for the entire line, with a 24-month warranty for key components (RO membranes, flowmeters, and PLC systems).
• Installation & Training: Our engineers travel to your factory to install the line, test it, and train your staff. We provide a detailed operation manual (with videos) for reference.
• Spare Parts: We keep a stock of common spare parts (e.g., filling valves, wash heads, cap feeders) in global warehouses, ensuring fast delivery when you need them.
• Remote Support: Our technical team offers 24/7 remote support via phone, email, or video call. We can troubleshoot most issues remotely, saving you time and money on on-site visits.
King Machine’s High-Speed Water Filling Machine & Mineral Water Bottling Line is built for beverage producers who need to scale production without sacrificing quality. With a capacity range of 2,000–24,000 Bottles Per Hour (BPH) (customizable), this line is ideal for mineral water, pure water, and spring water brands. It uses advanced PLC control, food-grade materials, and energy-efficient technology to deliver fast, consistent, and cost-effective bottling. Whether you’re a medium-sized factory or a large-scale brand, this line adapts to your needs—from small 200ml bottles (for convenience stores) to 2L bottles (for households).
Each filling valve is equipped with a high-precision flowmeter, allowing you to adjust filling volume in fine increments (e.g., 500ml ±1ml). This ensures every bottle has the same volume, reducing product waste and meeting label accuracy requirements.
The flowmeters are calibrated before shipping and can be rechecked easily during maintenance, ensuring long-term accuracy.
The filling valve does not touch the bottle neck—instead, it dispenses water from a small distance above the bottle. This eliminates the risk of cross-contamination (e.g., bacteria from valve contact with dirty bottle necks) and keeps the water pure.
The filling process uses a “fast-slow” mode: it fills the bottle quickly first, then slows down near the top to prevent splashing. This reduces foam (common in mineral water with dissolved gases) and ensures the bottle is filled to the correct level.
The high-speed capping machine handles 1,500–2,000 bottles per hour (for small models) up to 8,000 bottles per hour (for large models). It uses a rotary capping mechanism that applies consistent torque to each cap, ensuring tight, leak-proof seals (conformity rate >99.5%).
The machine supports various cap types: screw caps, flip-top caps, and sports caps. Changing cap sizes only requires adjusting the cap feeder and capping heads—no need for major part replacements.
Washing Section: Uses water spray-style rinsing with 12–32 washing heads (depending on capacity). It uses aseptic water to clean the inside and outside of bottles, with a “no bottle, no wash” function to save water. The washing heads are made of SUS 316 stainless steel, resistant to corrosion from cleaning agents.
Filling Section: Multi-head volumetric filling valves (12–40 heads) that match the line’s capacity. The section is enclosed in a transparent cover (with UV sterilization inside) to prevent dust or bacteria from entering during filling.
Capping Section: Integrated with the filling section to save space. It includes an automatic cap feeder that sorts and delivers caps to the capping heads, ensuring a steady supply of caps even at high speeds.
Labeling Machines: Choose from three options based on your brand:
Heat shrink sleeve labeling machine: Applies full-body or half-body shrink labels (popular for mineral water brands with colorful designs).
OPP hot melt labeling machine: Uses hot melt glue to attach paper or plastic labels, cost-effective for simple designs.
PVC label stick machine: Applies self-adhesive labels, easy to change for seasonal promotions.
Packaging Machines:
PE film shrink wrapping machine: Packages bottles into multi-packs (e.g., 6-pack, 12-pack) using heat-shrink PE film. It’s fast, uses minimal film, and produces neat packs that are easy to stack.
Carton box packaging machine: Packs multi-packs into cartons for wholesale or export. It can be integrated with an automatic sealing machine to close cartons quickly.
Energy-Saving Conveyor: Uses a low-power motor and a lubrication system that keeps bottles clean (no oil stains). Electric eyes along the conveyor monitor bottle flow, stopping the line if there’s a jam to prevent damage.
Quality Control: Includes two key checks:
Light checker: Uses a camera to inspect bottles for defects (e.g., cracks, foreign objects inside) and rejects faulty bottles automatically.
Leak tester: Pressurizes filled bottles slightly to check for leaks. Any bottle with a leak is rejected before labeling, ensuring only good products reach customers.
Model | Production Capacity | Bottle Size Range | Motor Power | Overall Dimensions (L×W×H) | Weight |
ZPC-12 GFP-12 YQX-3 | 1,000–2,000 BPH | 200–1,500ml | 3.05kW | 1,400×1,200×1,800mm | 700kg |
ZPC-18 GFP-16 YQX-4 | 2,000–4,000 BPH | 200–2,000ml | 4.07kW | 2,500×1,900×2,500mm | 3,200kg |
ZPC-24 GFP-24 YQX-6 | 3,000–8,000 BPH | 200–2,000ml | 4.82kW | 3,100×2,500×2,500mm | 4,500kg |
Custom High-Speed | 10,000–24,000 BPH | 200–2,000ml | 7.8–15kW | 4,500×3,300×2,600mm | 8,000–15,000kg |
• Materials: All water-contact parts are SUS 304 or 316 stainless steel; non-contact parts are galvanized steel with powder coating.
• Control System: PLC control with a touchscreen interface (available in English, Spanish, Arabic, and other languages).
• Certifications: CE, ISO 9001, and SGS certified, ensuring compliance with global quality and safety standards.
• Water Consumption: 1.2L of raw water per 1L of finished water (high recovery rate, ideal for water-scarce regions).
• Noise Level: <70dB (quiet enough for factory environments with other equipment).
• Capacity Customization: If 24,000 BPH is too much (or too little), King Machine can design a line with the exact capacity you need—e.g., 5,000 BPH for medium-sized factories or 15,000 BPH for large brands.
• Bottle Size Adaptation: The line can be adjusted to handle special bottle sizes (e.g., 500ml slim bottles for fitness brands or 1.5L family-sized bottles). We provide custom bottle clamps and conveyor guides for non-standard sizes.
• Additional Modules: Add optional features to enhance the line:
Water treatment upgrade: For mineral water, we can add a mineral adjustment module to control the level of minerals (e.g., calcium, magnesium) in the water, matching your brand’s taste profile.
Automatic date printer: Prints production dates and batch numbers directly on the bottle (instead of the label) for better traceability.
Palletizing system: An automatic robot palletizer that stacks finished cartons onto pallets, reducing manual labor and improving warehouse efficiency.
• Warranty: 12-month warranty for the entire line, with a 24-month warranty for key components (RO membranes, flowmeters, and PLC systems).
• Installation & Training: Our engineers travel to your factory to install the line, test it, and train your staff. We provide a detailed operation manual (with videos) for reference.
• Spare Parts: We keep a stock of common spare parts (e.g., filling valves, wash heads, cap feeders) in global warehouses, ensuring fast delivery when you need them.
• Remote Support: Our technical team offers 24/7 remote support via phone, email, or video call. We can troubleshoot most issues remotely, saving you time and money on on-site visits.
