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Small output linear water or beverage or juice filling machine filling production line

Customization: Available
Type: Volumetric Filling Machine
Automatic Grade: Linear Type
Availability:
Quantity:
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Small Capacity Mineral Water Production Line


Introduction to Small Output Linear Filling Line


Our Small Output Linear Water/Beverage/Juice Filling Machine Line is a flexible, cost-effective solution for small-scale producers working with water, soft drinks, or juice. Unlike monoblock lines (which combine steps in one machine), this linear system uses separate but integrated equipment—making it easier to adjust or upgrade individual components. It’s designed for 1,000–8,000 BPH (bottles per hour) output, perfect for local water brands, craft beverage makers, or startups testing new products.


Core Equipment & Functionality


The line is modular, so you can choose components based on your product (water vs. juice) and budget—here’s what’s included in the standard setup:


Rinsing Machine

Purpose: Cleans empty bottles (PET or glass) to remove dust, debris, or manufacturing residues—critical for hygiene.

Key Specs: 12 rinsing positions, 2,000 bottles per hour, 1.5KW power, 700kg weight, 1400×1200×1800mm dimensions.

Feature: Continuous gyration running (no stop-start delays) and water spray design (saves water vs. immersion washing).


Filling Machine

Type: Volumetric filling (atmospheric pressure) for accurate liquid measurement—works for water (low viscosity) and juice (medium viscosity).

Bottle Compatibility: 200–1000ml bottles (PET/glass), diameter 50–90mm, height 200–330mm, inner diameter ≥17mm.

Accuracy: ±1% filling error—ensures consistent product volume for retail.


Capping Machine (Model YQX-3/YQX-4/YQX-6)

Capacity: 1,500–2,000 bottles per hour (YQX-3 model) up to 8,000 BPH (YQX-6 model).

Cap Types: Works with screw caps, flip-top caps, or press-on caps (common for water and soft drinks).

Specs: 1.2KW main motor power, 920×800×1940mm dimensions, 500kg weight (YQX-3 model).

Safety: Automatic cap-dropping (no manual feeding) and “no bottle, no capping” mechanism (reduces cap waste).


Labeling & Packing Machines

Labeling: Heat shrink sleeve labeling (for water bottles) or OPP hot melt labeling (for juice/beverages)—supports full or half labels.

Packing: PE film shrink wrapping machine (wraps 2–6 bottle packs) or carton box packaging machine (for bulk storage)—fits small retail orders.


Conveyor System

Design: Linear conveyors with variable speed (matches filling/capping speed) and compact size (fits small factories).

Cleanliness: Lubrication-free belts (prevents liquid contamination) and easy-to-wipe surfaces (simplifies daily cleaning).


Technical Parameters by Model


We offer three main models to match your output needs, with clear specs to help you choose:


Model

Production (BPH)

Bottle Height (mm)

Motor Power (KW)

Weight (kg)

ZPC-12 GFP-12 YQX-3

1,000–2,000

160–300

3.05

1,200

ZPC-18 GFP-16 YQX-4

2,000–4,000

160–320

4.07

1,800

ZPC-24 GFP-24 YQX-6

3,000–8,000

160–340

4.82

2,500


Power Supply: 220–380V, 50–60Hz (compatible with global voltages).

Material: All contact parts (filling valves, rinsing nozzles) made of SUS304/SUS316L (food-grade, corrosion-resistant).

Control: PLC with touchscreen (easy to adjust filling volume, speed, and capping torque).


Key Advantages for Small Producers


Modularity: Upgrade individual components (e.g., replace a 2,000 BPH filling machine with a 4,000 BPH model) instead of buying a new line—saves money.

Versatility: Switch between products (e.g., water in the morning, juice in the afternoon) with minimal setup time—supports product variety.

Ease of Use: Simple interface and low maintenance requirements (no specialized skills needed to operate)—ideal for small teams.

Cost-Effective: Lower initial investment than monoblock lines, with no compromise on quality—perfect for startups with limited budgets.


One-Stop Service for Small-Scale Operations


We know small businesses need personalized support, so our service includes:


Needs Analysis: Help you choose the right model (e.g., ZPC-12 for 1,000 BPH water production) based on your product and sales volume.

Customization: Add features like code sprayers (prints expiration dates) or bottle dryers (removes water before labeling) as needed.

Installation: Our engineers set up the line in 2–3 days (faster than large lines) and test it with your product to ensure performance.

Training: Train 2–3 staff members on operation and basic maintenance (e.g., cleaning the filling machine, replacing cap rolls).

After-Sales: 12-month warranty, plus 24/7 support via phone/email (we resolve most issues within 48 hours).


Why This Line Works for Water/Beverage/Juice


Hygiene Compliance: SUS304/SUS316L construction and aseptic rinsing meet food safety standards (critical for water and juice, which have no preservatives).

Speed Flexibility: Adjust production speed to match demand (e.g., slow down for small batches, speed up for peak seasons).

Space Efficiency: Compact equipment (e.g., ZPC-12 line fits in a 20㎡ room) works for small factories or even garage-based startups.

Global Compatibility: CE, ISO, and SGS certifications mean you can sell your product locally or export to regions like Europe or Asia.


Small Capacity Mineral Water Production Line
Small Capacity Mineral Water Production Line

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