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A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The Turnkey Project Bottled Mango Juice Blow-Fill-Cap Combiblock Filling Machine is designed for high-efficiency beverage production. It integrates the blowing, filling, and capping processes in a single system.
Product Description
Packaging Types: Suitable for bottles and cans.
Packaging Materials: Works with plastic and wood materials.
Voltage: Compatible with 220V, 380V, 415V, and 480V three-phase systems.
Filling Materials: Ideal for filling water-based liquids like mango juice.
Applications: Used in beverage and food industries.
Automation Level: Fully automatic for seamless production.
Filling Accuracy: High precision with a 1mm filling accuracy.
Drive Type: Electric-driven for reliable performance.
Parameter | Value |
Packaging Type | Bottle, Can |
Packaging Material | Plastic, Wood |
Voltage | 220V/380V/415V/480V 3-Phase |
Filling Material | Water |
Application Area | Beverage, Food |
Automation Level | Fully Automatic |
Filling Accuracy | 1mm |
Drive Type | Electric |
Integrated Design: Combines bottle blowing, filling, and capping in one system. This blowing-filling-capping combi-block design ensures seamless operation, improves efficiency, and reduces energy, investment, and maintenance costs.
High Automation: Utilizes optical, mechanical, electrical, pneumatic, and hydraulic technologies. With image recognition and synchronized servo control, it achieves fully automated operations, from bottle handling to filling and capping.
Wide Applicability: Suitable for PET plastic bottles. It handles round or square containers with a diameter range of 50-115mm and height of 160-320mm, making it versatile for various bottle specifications.
High-Quality Components: Key components in contact with liquids, including liquid tanks, are made of 304/316 stainless steel. These parts undergo fine polishing for easy cleaning, ensuring hygiene and safety in food processing.
Advanced Control System: Features high-quality PLC, touch screens, and frequency converters from top brands like Mitsubishi and Siemens. This enhances the stability and reliability of the High-Speed Combiblock operation.
High Efficiency: The blowing-filling-capping combi-block design reduces intermediate processes like bottle transfer and storage. This streamlines production and improves overall efficiency.
Easy to Operate: With fully automated operations, the system is simple to operate, reducing the need for manual labor and improving productivity.
Improved Hygiene: By eliminating unnecessary handling, the system minimizes the risk of cross-contamination and enhances hygiene conditions.
Cost Reduction: This integrated system lowers the overall cost by reducing energy consumption and maintenance needs while improving operational efficiency.
Application Range:
Versatile Use: This water filling line is ideal for various types of beverages, including purified water, mineral water, soda, flavored water, and spring water.
Wide Applicability: The system can handle different container types and sizes, making it suitable for diverse water production lines and beverage packaging needs.
Suitable for Bottled Water: Whether for a water packaging line or a water packing line, this system ensures high-speed and reliable filling for a range of bottled water products.
1. What is the production capacity of the Turnkey Project Bottled Mango Juice Blow-Fill-Cap Combiblock Filling Machine?
The machine can handle high-speed production, with an output capacity tailored to your needs, depending on bottle size and configuration.
2. What types of bottles are compatible with this Combiblock filling machine?
The machine is designed for use with PET plastic bottles, and it can handle both round and square bottles with a diameter range of 50-115mm and a height of 160-320mm.
3. How automated is the Turnkey Project Combiblock filling system?
The system is fully automated, including bottle handling, blowing, filling, and capping, reducing manual labor and improving production efficiency.
4. What materials are used in the construction of the machine?
Components that come into contact with liquid are made from high-quality 304/316 stainless steel, ensuring sanitation and durability.
5. Can the machine handle multiple types of liquids?
Yes, this machine is suitable for a variety of beverages, including mango juice, purified water, mineral water, and more.
Blowing part
The automatic rotary blow molding machine offers five key technical advantages. It efficiently produces various PET bottles with high output and low energy consumption. Unlike linear blow molding machines, the rotary version separates sealing and stretching processes, providing stronger clamping force and stable bottle adjustment. This results in more consistent bottle strength and a thinner mold clamping line. Significant improvements in frame reinforcement and track optimization contribute to reduced vibration and enhanced operational stability. Additionally, the heating distance has been shortened, achieving a 25% reduction in energy consumption while maintaining the same performance as leading international brands.
Washing Filling Capping
This machine is designed for water filling applications. It integrates bottle rinsing, filling, and capping into a single unit. The entire operation is fully automated. It is specifically used for filling mineral water and purified water into bottles made from plastic and polyester materials.
The filling machine is equipped with a high-precision flowmeter for each filling valve pipeline. During design, a parameter package is configured in the electrical control system based on the desired capacity. The filling volume for each valve can be adjusted via the touchscreen, with an accuracy of up to 2‰. During the filling process, the filling valve does not contact the bottle neck, ensuring a clean operation without secondary contamination. The filling valve is controlled by a solenoid valve and cylinder, which enables rapid filling followed by a slower filling phase once the desired amount is reached.
The capping machine in this 3-in-1 unit is designed for maximum precision, playing a critical role in ensuring product quality and minimizing defects. It incorporates the advanced AROL capping technology from Italy, combined with improved production expertise from the filling machine. Additionally, the design has been optimized with the assistance of experts and professors from the Mechanical Engineering Institute of Shanghai Jiao Tong University, specializing in electrical, mechanical, and automation technologies.
Auxiliary machines
We utilize various equipment for producing pure and mineral water. The core components of our RO Water Treatment Plant include a silica sand filter, activated carbon filter, sodium ion exchanger, hollow fiber, reverse osmosis (RO) system, UV sterilizer, precision filter, ozone generator, and water tank. This system efficiently removes impurities such as organic matter, iron, and manganese, while also reducing water hardness, ensuring that the water quality meets the national standards for fresh drinking water.
The bottle conveyor belt operates in sync with the main unit or other upstream and downstream machinery, all integrated into the control system.
Bottles are securely transported without falling, jamming, or blocking during the process.
A buffer platform can be installed before the labeling machine, with a typical buffering time of 1-2 minutes, based on user requirements.
The hot melt glue labeling machine is suitable for various container materials.
It offers lower label costs, making it ideal for users with different container types.
This model is one of the most cost-effective for mass production and seamless operation.
The machine features a modular design, allowing users to easily switch bottle types.
The automatic PE film heat shrink wrapping machine is designed for wrapping products like pop top bottles, mineral water, beer, and other beverages. Paired with a PE film shrink tunnel, it ensures perfect packaging. The system uses advanced German technology, and key components are sourced from globally renowned manufacturers. Equipped with seven motors, the machine efficiently groups bottles and wraps them in plastic film, completing the shrinking process.
A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The Turnkey Project Bottled Mango Juice Blow-Fill-Cap Combiblock Filling Machine is designed for high-efficiency beverage production. It integrates the blowing, filling, and capping processes in a single system.
Product Description
Packaging Types: Suitable for bottles and cans.
Packaging Materials: Works with plastic and wood materials.
Voltage: Compatible with 220V, 380V, 415V, and 480V three-phase systems.
Filling Materials: Ideal for filling water-based liquids like mango juice.
Applications: Used in beverage and food industries.
Automation Level: Fully automatic for seamless production.
Filling Accuracy: High precision with a 1mm filling accuracy.
Drive Type: Electric-driven for reliable performance.
Parameter | Value |
Packaging Type | Bottle, Can |
Packaging Material | Plastic, Wood |
Voltage | 220V/380V/415V/480V 3-Phase |
Filling Material | Water |
Application Area | Beverage, Food |
Automation Level | Fully Automatic |
Filling Accuracy | 1mm |
Drive Type | Electric |
Integrated Design: Combines bottle blowing, filling, and capping in one system. This blowing-filling-capping combi-block design ensures seamless operation, improves efficiency, and reduces energy, investment, and maintenance costs.
High Automation: Utilizes optical, mechanical, electrical, pneumatic, and hydraulic technologies. With image recognition and synchronized servo control, it achieves fully automated operations, from bottle handling to filling and capping.
Wide Applicability: Suitable for PET plastic bottles. It handles round or square containers with a diameter range of 50-115mm and height of 160-320mm, making it versatile for various bottle specifications.
High-Quality Components: Key components in contact with liquids, including liquid tanks, are made of 304/316 stainless steel. These parts undergo fine polishing for easy cleaning, ensuring hygiene and safety in food processing.
Advanced Control System: Features high-quality PLC, touch screens, and frequency converters from top brands like Mitsubishi and Siemens. This enhances the stability and reliability of the High-Speed Combiblock operation.
High Efficiency: The blowing-filling-capping combi-block design reduces intermediate processes like bottle transfer and storage. This streamlines production and improves overall efficiency.
Easy to Operate: With fully automated operations, the system is simple to operate, reducing the need for manual labor and improving productivity.
Improved Hygiene: By eliminating unnecessary handling, the system minimizes the risk of cross-contamination and enhances hygiene conditions.
Cost Reduction: This integrated system lowers the overall cost by reducing energy consumption and maintenance needs while improving operational efficiency.
Application Range:
Versatile Use: This water filling line is ideal for various types of beverages, including purified water, mineral water, soda, flavored water, and spring water.
Wide Applicability: The system can handle different container types and sizes, making it suitable for diverse water production lines and beverage packaging needs.
Suitable for Bottled Water: Whether for a water packaging line or a water packing line, this system ensures high-speed and reliable filling for a range of bottled water products.
1. What is the production capacity of the Turnkey Project Bottled Mango Juice Blow-Fill-Cap Combiblock Filling Machine?
The machine can handle high-speed production, with an output capacity tailored to your needs, depending on bottle size and configuration.
2. What types of bottles are compatible with this Combiblock filling machine?
The machine is designed for use with PET plastic bottles, and it can handle both round and square bottles with a diameter range of 50-115mm and a height of 160-320mm.
3. How automated is the Turnkey Project Combiblock filling system?
The system is fully automated, including bottle handling, blowing, filling, and capping, reducing manual labor and improving production efficiency.
4. What materials are used in the construction of the machine?
Components that come into contact with liquid are made from high-quality 304/316 stainless steel, ensuring sanitation and durability.
5. Can the machine handle multiple types of liquids?
Yes, this machine is suitable for a variety of beverages, including mango juice, purified water, mineral water, and more.
Blowing part
The automatic rotary blow molding machine offers five key technical advantages. It efficiently produces various PET bottles with high output and low energy consumption. Unlike linear blow molding machines, the rotary version separates sealing and stretching processes, providing stronger clamping force and stable bottle adjustment. This results in more consistent bottle strength and a thinner mold clamping line. Significant improvements in frame reinforcement and track optimization contribute to reduced vibration and enhanced operational stability. Additionally, the heating distance has been shortened, achieving a 25% reduction in energy consumption while maintaining the same performance as leading international brands.
Washing Filling Capping
This machine is designed for water filling applications. It integrates bottle rinsing, filling, and capping into a single unit. The entire operation is fully automated. It is specifically used for filling mineral water and purified water into bottles made from plastic and polyester materials.
The filling machine is equipped with a high-precision flowmeter for each filling valve pipeline. During design, a parameter package is configured in the electrical control system based on the desired capacity. The filling volume for each valve can be adjusted via the touchscreen, with an accuracy of up to 2‰. During the filling process, the filling valve does not contact the bottle neck, ensuring a clean operation without secondary contamination. The filling valve is controlled by a solenoid valve and cylinder, which enables rapid filling followed by a slower filling phase once the desired amount is reached.
The capping machine in this 3-in-1 unit is designed for maximum precision, playing a critical role in ensuring product quality and minimizing defects. It incorporates the advanced AROL capping technology from Italy, combined with improved production expertise from the filling machine. Additionally, the design has been optimized with the assistance of experts and professors from the Mechanical Engineering Institute of Shanghai Jiao Tong University, specializing in electrical, mechanical, and automation technologies.
Auxiliary machines
We utilize various equipment for producing pure and mineral water. The core components of our RO Water Treatment Plant include a silica sand filter, activated carbon filter, sodium ion exchanger, hollow fiber, reverse osmosis (RO) system, UV sterilizer, precision filter, ozone generator, and water tank. This system efficiently removes impurities such as organic matter, iron, and manganese, while also reducing water hardness, ensuring that the water quality meets the national standards for fresh drinking water.
The bottle conveyor belt operates in sync with the main unit or other upstream and downstream machinery, all integrated into the control system.
Bottles are securely transported without falling, jamming, or blocking during the process.
A buffer platform can be installed before the labeling machine, with a typical buffering time of 1-2 minutes, based on user requirements.
The hot melt glue labeling machine is suitable for various container materials.
It offers lower label costs, making it ideal for users with different container types.
This model is one of the most cost-effective for mass production and seamless operation.
The machine features a modular design, allowing users to easily switch bottle types.
The automatic PE film heat shrink wrapping machine is designed for wrapping products like pop top bottles, mineral water, beer, and other beverages. Paired with a PE film shrink tunnel, it ensures perfect packaging. The system uses advanced German technology, and key components are sourced from globally renowned manufacturers. Equipped with seven motors, the machine efficiently groups bottles and wraps them in plastic film, completing the shrinking process.