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A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The 18000 BPH 250ml Water Bottle Blow Machine Filling Capping Machine by King Machine is designed for high-speed water production. This machine integrates blowing, filling, and capping functions into a single line, optimizing production efficiency and reducing labor costs.
It operates at a production speed of 240,000 bottles per hour for 500ml bottles. The machine is suitable for PET plastic bottles, with a bottle size range of 50-97mm in diameter and 150-310mm in height.
Product Description
The blowing filling capping combiblock is powered by 380V, 50Hz electrical input, with 24V DC control voltage. It has a power consumption of 7.5kW and uses 0.8m³/min of compressed air at 0.7MPa per hour.
This system is efficient in cooling, using 3000L/h of cooling water at temperatures between 1-5°C. The capping torque is adjustable between 0.6-2.8Nm to ensure proper sealing.
The equipment dimensions are 4276×3980×2750mm, with a weight of approximately 12 tons. It offers a reliable blow fill cap machine solution for water bottling.
Parameter | Value |
Production Speed | 240,000 bottles/hour |
Bottle Type | PET plastic bottles |
Bottle Diameter Range | 50-97mm |
Bottle Height Range | 150-310mm |
Working Voltage | 380V, 50Hz |
Control Voltage | 24V DC |
Power | 7.5kW |
Compressed Air Usage | 0.8m³/min (0.7MPa) |
Cooling Water Usage | 3000L/h |
Cooling Water Temp | 1-5°C |
Capping Torque | 0.6-2.8Nm (adjustable) |
Equipment Dimensions | 4276×3980×2750mm |
Equipment Weight | 12 tons |
Advanced Control System:
The system uses the Siemens S7 PLC and HMI, ensuring stable and reliable operation.
Safety Protection System:
Equipped with a torque protector, photoelectric safety switch, and travel limit switches to ensure safe operation.
High-Efficiency Blowing Technology:
Advanced preform heating and blowing-filling-capping combi-block technology enhance energy efficiency.
High Filling Accuracy:
Gravity filling ensures high precision, preventing any product leakage during the filling process.
Reliable Capping:
The system utilizes a magnetic constant torque capper, providing stable and reliable sealing performance.
Designed for the production of carbonated beverages (e.g., cola).
Combines blowing, filling, and capping functions into one integrated system.
High Precision Filling:
Achieves a filling accuracy of ±2mm, ensuring consistent product quality.
High Automation:
The entire process from preform to finished bottle is fully automated, reducing manual intervention.
Energy-Saving Design:
Uses an energy-efficient heating furnace and high-pressure gas recovery system to minimize energy consumption.
Remote Monitoring:
Allows remote monitoring of the system's operational status for easier maintenance and management.
Q1: What is the production capacity of the 18000 BPH bottle filling machine?
A1: The production capacity is 18000 bottles per hour for 250ml PET bottles.
Q2: What types of bottles can this machine handle?
A2: The machine is designed for PET plastic bottles with a diameter range of 50-97mm and a height range of 150-310mm.
Q3: How does the blowing, filling, and capping process work?
A3: This machine integrates blowing, filling, and capping functions into one streamlined process, ensuring high efficiency and accuracy.
Q4: What is the power requirement for the machine?
A4: The machine requires a working voltage of 380V, 50Hz (3-phase), and the power consumption is 7.5kW.
Q5: What type of control system is used in the machine?
A5: The machine uses a Siemens S7 PLC system with a human-machine interface (HMI) for stable and reliable control.
Blowing part
The automatic rotary blow molding machine offers five key technical benefits. This highly efficient blow molding machine can produce a wide range of PET bottles that meet specific customer needs, offering high output with low energy consumption. Unlike linear blow molding machines, the rotary system features separate and independent sealing and stretching processes, with a robust clamping force. This ensures more stable bottle adjustments, consistent bottle strength, and a thinner mold clamping line. Significant upgrades in frame reinforcement and track optimization have minimized vibrations, improving operational stability. Additionally, the reduced heating distance achieves the same efficiency as leading international brands while cutting energy usage by 25%.
Washing Filling Capping
This machine is primarily designed for water filling operations. It integrates three key functions—bottle rinsing, filling, and capping—into a single unit. The entire process is fully automated. It is used to fill mineral water and purified water into bottles made of plastic or polyester.
The rotary disk is constructed entirely from SUS304 stainless steel. It utilizes imported, high-efficiency spray nozzles that spray water at a specific angle, ensuring thorough cleaning of every part of the inner wall and reducing water usage. The bottle clamp and lifting mechanism feature a corrosion-resistant bearing from Germany's Igus, requiring no maintenance. The washing section is driven by a frame in the transmission system, powered by gear transmission.
The bottle washing, filling, and sealing processes are linked through a thumbwheel card bottleneck conveyor system. The rotary disk is entirely constructed from SUS304 stainless steel. The filling method utilized is gravity filling. The filling valves, also made of SUS304, feature a well-designed structure, ensuring accurate filling quantities.
The capping machine in the 3-in-1 unit is designed with the highest precision, significantly impacting the reliability of equipment operation and the product's defect rate. By incorporating the cutting-edge Italian AROL capping machine technology, alongside improvements from filling machine production experience, the design has been enhanced with expertise from the Mechanical Engineering Institute at Shanghai Jiao Tong University, including professors and specialists in electrical, mechanical design, and automation technology.
Auxiliary machines
We utilize a range of equipment to produce pure and mineral water, including key components such as silica sand filters, activated carbon filters, sodium ion exchangers, hollow fibers, reverse osmosis (RO) systems, UV sterilizers, precision filters, ozone generators, and water tanks. This system efficiently removes impurities such as organic matter, iron, and manganese, while reducing water hardness. As a result, the water quality meets all state standards for fresh drinking water.
The bottle conveyor belt operates in sync with the main machine or the upstream and downstream systems, all integrated into the control system.
During transportation, the bottles are secure, preventing any falls, jams, or blockages.
A buffer platform can be positioned before the labeling machine as per user requirements, typically allowing a buffering time of around 1-2 minutes.
The hot melt glue labeling machine is versatile, suitable for containers made from various materials.
With a relatively low labeling cost, it caters to users with different types of containers.
It offers one of the most cost-effective solutions for mass production and integrated operations.
The equipment utilizes a modular design approach, simplifying bottle changes for users.
The automatic PE film heat shrink wrapping machine is designed for packaging products such as pop-top cans, mineral water bottles, beer, and beverages. When used in combination with a PE film shrink tunnel, it ensures perfect packaging of goods. The entire production process is based on advanced German technology, with key components sourced from renowned international manufacturers. The system includes seven actuating motors that work together to package products and group multiple bottles in plastic film as they exit the shrink-wrapping machine.
A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
The 18000 BPH 250ml Water Bottle Blow Machine Filling Capping Machine by King Machine is designed for high-speed water production. This machine integrates blowing, filling, and capping functions into a single line, optimizing production efficiency and reducing labor costs.
It operates at a production speed of 240,000 bottles per hour for 500ml bottles. The machine is suitable for PET plastic bottles, with a bottle size range of 50-97mm in diameter and 150-310mm in height.
Product Description
The blowing filling capping combiblock is powered by 380V, 50Hz electrical input, with 24V DC control voltage. It has a power consumption of 7.5kW and uses 0.8m³/min of compressed air at 0.7MPa per hour.
This system is efficient in cooling, using 3000L/h of cooling water at temperatures between 1-5°C. The capping torque is adjustable between 0.6-2.8Nm to ensure proper sealing.
The equipment dimensions are 4276×3980×2750mm, with a weight of approximately 12 tons. It offers a reliable blow fill cap machine solution for water bottling.
Parameter | Value |
Production Speed | 240,000 bottles/hour |
Bottle Type | PET plastic bottles |
Bottle Diameter Range | 50-97mm |
Bottle Height Range | 150-310mm |
Working Voltage | 380V, 50Hz |
Control Voltage | 24V DC |
Power | 7.5kW |
Compressed Air Usage | 0.8m³/min (0.7MPa) |
Cooling Water Usage | 3000L/h |
Cooling Water Temp | 1-5°C |
Capping Torque | 0.6-2.8Nm (adjustable) |
Equipment Dimensions | 4276×3980×2750mm |
Equipment Weight | 12 tons |
Advanced Control System:
The system uses the Siemens S7 PLC and HMI, ensuring stable and reliable operation.
Safety Protection System:
Equipped with a torque protector, photoelectric safety switch, and travel limit switches to ensure safe operation.
High-Efficiency Blowing Technology:
Advanced preform heating and blowing-filling-capping combi-block technology enhance energy efficiency.
High Filling Accuracy:
Gravity filling ensures high precision, preventing any product leakage during the filling process.
Reliable Capping:
The system utilizes a magnetic constant torque capper, providing stable and reliable sealing performance.
Designed for the production of carbonated beverages (e.g., cola).
Combines blowing, filling, and capping functions into one integrated system.
High Precision Filling:
Achieves a filling accuracy of ±2mm, ensuring consistent product quality.
High Automation:
The entire process from preform to finished bottle is fully automated, reducing manual intervention.
Energy-Saving Design:
Uses an energy-efficient heating furnace and high-pressure gas recovery system to minimize energy consumption.
Remote Monitoring:
Allows remote monitoring of the system's operational status for easier maintenance and management.
Q1: What is the production capacity of the 18000 BPH bottle filling machine?
A1: The production capacity is 18000 bottles per hour for 250ml PET bottles.
Q2: What types of bottles can this machine handle?
A2: The machine is designed for PET plastic bottles with a diameter range of 50-97mm and a height range of 150-310mm.
Q3: How does the blowing, filling, and capping process work?
A3: This machine integrates blowing, filling, and capping functions into one streamlined process, ensuring high efficiency and accuracy.
Q4: What is the power requirement for the machine?
A4: The machine requires a working voltage of 380V, 50Hz (3-phase), and the power consumption is 7.5kW.
Q5: What type of control system is used in the machine?
A5: The machine uses a Siemens S7 PLC system with a human-machine interface (HMI) for stable and reliable control.
Blowing part
The automatic rotary blow molding machine offers five key technical benefits. This highly efficient blow molding machine can produce a wide range of PET bottles that meet specific customer needs, offering high output with low energy consumption. Unlike linear blow molding machines, the rotary system features separate and independent sealing and stretching processes, with a robust clamping force. This ensures more stable bottle adjustments, consistent bottle strength, and a thinner mold clamping line. Significant upgrades in frame reinforcement and track optimization have minimized vibrations, improving operational stability. Additionally, the reduced heating distance achieves the same efficiency as leading international brands while cutting energy usage by 25%.
Washing Filling Capping
This machine is primarily designed for water filling operations. It integrates three key functions—bottle rinsing, filling, and capping—into a single unit. The entire process is fully automated. It is used to fill mineral water and purified water into bottles made of plastic or polyester.
The rotary disk is constructed entirely from SUS304 stainless steel. It utilizes imported, high-efficiency spray nozzles that spray water at a specific angle, ensuring thorough cleaning of every part of the inner wall and reducing water usage. The bottle clamp and lifting mechanism feature a corrosion-resistant bearing from Germany's Igus, requiring no maintenance. The washing section is driven by a frame in the transmission system, powered by gear transmission.
The bottle washing, filling, and sealing processes are linked through a thumbwheel card bottleneck conveyor system. The rotary disk is entirely constructed from SUS304 stainless steel. The filling method utilized is gravity filling. The filling valves, also made of SUS304, feature a well-designed structure, ensuring accurate filling quantities.
The capping machine in the 3-in-1 unit is designed with the highest precision, significantly impacting the reliability of equipment operation and the product's defect rate. By incorporating the cutting-edge Italian AROL capping machine technology, alongside improvements from filling machine production experience, the design has been enhanced with expertise from the Mechanical Engineering Institute at Shanghai Jiao Tong University, including professors and specialists in electrical, mechanical design, and automation technology.
Auxiliary machines
We utilize a range of equipment to produce pure and mineral water, including key components such as silica sand filters, activated carbon filters, sodium ion exchangers, hollow fibers, reverse osmosis (RO) systems, UV sterilizers, precision filters, ozone generators, and water tanks. This system efficiently removes impurities such as organic matter, iron, and manganese, while reducing water hardness. As a result, the water quality meets all state standards for fresh drinking water.
The bottle conveyor belt operates in sync with the main machine or the upstream and downstream systems, all integrated into the control system.
During transportation, the bottles are secure, preventing any falls, jams, or blockages.
A buffer platform can be positioned before the labeling machine as per user requirements, typically allowing a buffering time of around 1-2 minutes.
The hot melt glue labeling machine is versatile, suitable for containers made from various materials.
With a relatively low labeling cost, it caters to users with different types of containers.
It offers one of the most cost-effective solutions for mass production and integrated operations.
The equipment utilizes a modular design approach, simplifying bottle changes for users.
The automatic PE film heat shrink wrapping machine is designed for packaging products such as pop-top cans, mineral water bottles, beer, and beverages. When used in combination with a PE film shrink tunnel, it ensures perfect packaging of goods. The entire production process is based on advanced German technology, with key components sourced from renowned international manufacturers. The system includes seven actuating motors that work together to package products and group multiple bottles in plastic film as they exit the shrink-wrapping machine.