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A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
King Machine offers the 330ml flowmeter filling valve carbonated soft drink soda water blowing filling capping turnkey machine. This machine integrates the blowing, filling, and capping processes into one compact unit. It's ideal for producing carbonated soft drinks, soda water, and other beverages.
The blowing filling capping combiblock system ensures high efficiency and smooth operation. It can produce from 12,000 to 48,000 bottles per hour, making it suitable for both small and large-scale production.
Product Description
This machine is designed for PET round bottles with capacities ranging from 500ml to 5,000ml. The PLC + touch screen control system provides precise control over the entire production line. The filling accuracy is ±1 milliliter.
The electric drive ensures reliable operation, while the AC380V power can be customized to meet specific needs. The machine’s dimensions are 9500×3600×3700 mm, and it weighs about 10,000 kg.
With a focus on efficiency, this turnkey machine is perfect for water, soda water, and juice production. It uses plastic (PET) packaging and supports carton packaging. This system is ideal for businesses looking for a high-capacity, automated solution.
Parameter | Value |
Production Capacity | 12,000-48,000 bottles/hour |
Bottle Type | PET round bottle |
Filling Range | 500ml - 5,000ml |
Control Mode | PLC + Touch Screen |
Filling Accuracy | ±1 milliliter |
Drive Mode | Electric |
Voltage | AC380V (customizable) |
Packaging Material | Plastic (PET) |
Packaging Type | Carton packaging |
Applicable Materials | Water, soda water, juice |
Machine Dimensions | 9500×3600×3700 mm |
Weight | Approx. 10,000 kg |
Material Savings: The system avoids bottle deformation during transport. Lightweight bottles reduce PET usage by approximately 4 grams per bottle. For a 18,000 bottles/hour machine, this saves about 263 tons of PET annually.
High Efficiency: Streamlined process eliminates intermediate steps like transport and storage. This boosts overall operation efficiency, saving time and resources.
High Bottle Blowing Success Rate: The stable infrared heating system ensures consistent preform temperature. Independent heat balance control offers reliable process consistency and high stability.
Better Hygiene: Optimized control and mechanical integration combine the blowing, filling, and capping units. Direct transfer from blow molding to filling and capping reduces contamination risks, improving cleanliness and hygiene.
High-Speed, High-Precision Filling Valve: The system uses a dedicated vent channel to prevent air from the PET bottle entering the liquid tank, reducing secondary contamination during filling.
Online CIP Cleaning: The machine is equipped with cleaning cups, allowing for efficient online CIP cleaning to maintain hygiene and reduce downtime.
Energy Savings: The integration of multiple units reduces energy consumption, minimizes space, and enhances overall efficiency in beverage production.
Labor Savings: The system requires only one operator, reducing labor costs while maintaining ease of operation.
Electric Linked Structure: Ensures high-speed operation and precise positioning, optimizing performance.
Modular Design: The machine’s modular construction simplifies maintenance and repairs, reducing downtime.
Cost-Effective: Reduces operational costs, improving your competitiveness in the market.
Energy Efficiency: The system increases energy efficiency, reducing energy consumption during operation.
User-Friendly Interface: The human-machine interface allows easy operation and quick adjustments.
Gas Recovery System: Equipped with a gas recovery unit, reducing waste and improving process efficiency.
Low Maintenance & Wear: Designed with low energy use, low maintenance, and minimal wear, lowering operational costs.
Low Pollution: The system minimizes environmental impact through reduced emissions and cleaner operations.
Applications
Drinking Water: Ideal for bottled water production on a water filling line.
Carbonated Soft Drinks: Suitable for carbonated beverage production using blowing-filling-capping combi-block.
Juices: Perfect for filling fruit juices on a water production line.
Tea Beverages: Adaptable for tea drink packaging in a water packaging line.
Dairy Products: Great for filling milk and other dairy beverages on a water packing line.
1. What types of beverages can the 330ml Flowmeter Filling Valve Carbonated Soft Drink Soda Water Blowing Filling Capping Turnkey Machine handle?
The machine is suitable for filling carbonated drinks, soda water, juices, tea beverages, and more.
2. What is the production capacity of this turnkey machine?
The production capacity ranges from 12,000 to 48,000 bottles per hour, depending on your specific requirements.
3. Can the machine be customized for different bottle sizes?
Yes, the machine can handle PET bottles ranging from 500ml to 5,000ml, making it versatile for various bottle sizes.
4. Is the machine easy to operate?
Yes, the machine comes with a user-friendly PLC control system and a touchscreen interface, making operation simple and efficient.
5. What are the energy consumption benefits of this system?
This machine integrates multiple units, reducing energy consumption and improving overall production efficiency.
6. Does the machine offer any sanitation benefits?
Yes, the blowing, filling, and capping system eliminates traditional bottle washing steps, enhancing hygiene and reducing cross-contamination risks.
Blowing part
The automatic rotary blow molding machine offers five key technical benefits. This advanced machine is capable of producing a wide range of PET bottles that meet customer specifications, all while achieving high efficiency and low energy consumption. Unlike linear blow molding machines, the rotary blow molding machine features separate and independent sealing and stretching processes, resulting in stronger clamping force. This leads to more stable bottle adjustments, consistent bottle strength, and thinner mold clamping lines. Significant upgrades in frame reinforcement and track optimization contribute to reduced vibration and enhanced machine stability. Additionally, the heating distance has been optimized, aligning with international standards and reducing energy consumption by 25% for the same heating distance.
Washing Filling Capping
This machine is primarily designed for water filling applications. It integrates three key functions—bottle rinsing, filling, and capping—into a single unit, ensuring a fully automated process. It is commonly used for filling mineral water and purified water into bottles made from polyester and plastic materials.
The filling machine features high-precision flowmeters positioned above each filling valve pipeline. During its design, a parameter package is incorporated into the electrical control system, tailored to each capacity. The filling volume for each valve can be adjusted via the touch screen, achieving filling accuracy up to 2‰. The filling process is highly hygienic as the filling valve does not come into contact with the bottle neck, preventing any secondary contamination. The valve is controlled by a solenoid valve and operates through a cylinder, starting with rapid filling, holding for a set amount, and then transitioning to slow filling for precise control.
The capping machine, known for its superior precision within the 3-in-1 unit system, plays a crucial role in ensuring reliable equipment performance, directly impacting the product's defect rate. By incorporating the cutting-edge AROL capping machine technology from Italy, along with enhancements drawn from extensive experience in filling machine production, the design benefits from the expertise of professors and experts from the Mechanical Engineering Institute of Shanghai Jiao Tong University's Department of Electrical and Mechanical Design and Automation Technology.
Auxiliary machines
We utilize a range of equipment to produce pure and mineral water. The key components of the RO Water Treatment Plant include silica sand filters, activated carbon filters, sodium ion exchangers, hollow fibers, reverse osmosis (RO) systems, UV sterilizers, precision filters, ozone generators, and water tanks. This system efficiently removes contaminants like organic matter, iron, and manganese, and reduces water hardness to ensure that the final water quality meets the national standards for potable drinking water.
The bottle conveyor belt is synchronized with the main machine and other upstream or downstream equipment, all integrated into a unified control system.
During the transport process, bottles are securely conveyed without risk of falling, jamming, or blocking.
A buffer platform can be added before the labeling machine, allowing for a buffering time of around 1-2 minutes, based on the user's requirements.
The hot melt glue labeling machine is highly versatile, suitable for containers made from various materials.
This machine offers a cost-effective labeling solution, catering to users with different types of containers.
It is one of the most affordable models for large-scale production and integrated operations.
Featuring a modular design, the equipment allows users to easily and quickly switch between different bottle types.
The automatic PE film heat shrink wrapping machine is designed for packaging a variety of products such as pop-top cans, mineral water bottles, beer, and beverages. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. The entire production process incorporates advanced German technology, with key components sourced from globally renowned companies. This machine is equipped with seven motors, which work together to pack multiple bottles as a group in plastic film, efficiently wrapping the products as they exit the shrink-wrapping machine.
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
King Machine offers the 330ml flowmeter filling valve carbonated soft drink soda water blowing filling capping turnkey machine. This machine integrates the blowing, filling, and capping processes into one compact unit. It's ideal for producing carbonated soft drinks, soda water, and other beverages.
The blowing filling capping combiblock system ensures high efficiency and smooth operation. It can produce from 12,000 to 48,000 bottles per hour, making it suitable for both small and large-scale production.
Product Description
This machine is designed for PET round bottles with capacities ranging from 500ml to 5,000ml. The PLC + touch screen control system provides precise control over the entire production line. The filling accuracy is ±1 milliliter.
The electric drive ensures reliable operation, while the AC380V power can be customized to meet specific needs. The machine’s dimensions are 9500×3600×3700 mm, and it weighs about 10,000 kg.
With a focus on efficiency, this turnkey machine is perfect for water, soda water, and juice production. It uses plastic (PET) packaging and supports carton packaging. This system is ideal for businesses looking for a high-capacity, automated solution.
Parameter | Value |
Production Capacity | 12,000-48,000 bottles/hour |
Bottle Type | PET round bottle |
Filling Range | 500ml - 5,000ml |
Control Mode | PLC + Touch Screen |
Filling Accuracy | ±1 milliliter |
Drive Mode | Electric |
Voltage | AC380V (customizable) |
Packaging Material | Plastic (PET) |
Packaging Type | Carton packaging |
Applicable Materials | Water, soda water, juice |
Machine Dimensions | 9500×3600×3700 mm |
Weight | Approx. 10,000 kg |
Material Savings: The system avoids bottle deformation during transport. Lightweight bottles reduce PET usage by approximately 4 grams per bottle. For a 18,000 bottles/hour machine, this saves about 263 tons of PET annually.
High Efficiency: Streamlined process eliminates intermediate steps like transport and storage. This boosts overall operation efficiency, saving time and resources.
High Bottle Blowing Success Rate: The stable infrared heating system ensures consistent preform temperature. Independent heat balance control offers reliable process consistency and high stability.
Better Hygiene: Optimized control and mechanical integration combine the blowing, filling, and capping units. Direct transfer from blow molding to filling and capping reduces contamination risks, improving cleanliness and hygiene.
High-Speed, High-Precision Filling Valve: The system uses a dedicated vent channel to prevent air from the PET bottle entering the liquid tank, reducing secondary contamination during filling.
Online CIP Cleaning: The machine is equipped with cleaning cups, allowing for efficient online CIP cleaning to maintain hygiene and reduce downtime.
Energy Savings: The integration of multiple units reduces energy consumption, minimizes space, and enhances overall efficiency in beverage production.
Labor Savings: The system requires only one operator, reducing labor costs while maintaining ease of operation.
Electric Linked Structure: Ensures high-speed operation and precise positioning, optimizing performance.
Modular Design: The machine’s modular construction simplifies maintenance and repairs, reducing downtime.
Cost-Effective: Reduces operational costs, improving your competitiveness in the market.
Energy Efficiency: The system increases energy efficiency, reducing energy consumption during operation.
User-Friendly Interface: The human-machine interface allows easy operation and quick adjustments.
Gas Recovery System: Equipped with a gas recovery unit, reducing waste and improving process efficiency.
Low Maintenance & Wear: Designed with low energy use, low maintenance, and minimal wear, lowering operational costs.
Low Pollution: The system minimizes environmental impact through reduced emissions and cleaner operations.
Applications
Drinking Water: Ideal for bottled water production on a water filling line.
Carbonated Soft Drinks: Suitable for carbonated beverage production using blowing-filling-capping combi-block.
Juices: Perfect for filling fruit juices on a water production line.
Tea Beverages: Adaptable for tea drink packaging in a water packaging line.
Dairy Products: Great for filling milk and other dairy beverages on a water packing line.
1. What types of beverages can the 330ml Flowmeter Filling Valve Carbonated Soft Drink Soda Water Blowing Filling Capping Turnkey Machine handle?
The machine is suitable for filling carbonated drinks, soda water, juices, tea beverages, and more.
2. What is the production capacity of this turnkey machine?
The production capacity ranges from 12,000 to 48,000 bottles per hour, depending on your specific requirements.
3. Can the machine be customized for different bottle sizes?
Yes, the machine can handle PET bottles ranging from 500ml to 5,000ml, making it versatile for various bottle sizes.
4. Is the machine easy to operate?
Yes, the machine comes with a user-friendly PLC control system and a touchscreen interface, making operation simple and efficient.
5. What are the energy consumption benefits of this system?
This machine integrates multiple units, reducing energy consumption and improving overall production efficiency.
6. Does the machine offer any sanitation benefits?
Yes, the blowing, filling, and capping system eliminates traditional bottle washing steps, enhancing hygiene and reducing cross-contamination risks.
Blowing part
The automatic rotary blow molding machine offers five key technical benefits. This advanced machine is capable of producing a wide range of PET bottles that meet customer specifications, all while achieving high efficiency and low energy consumption. Unlike linear blow molding machines, the rotary blow molding machine features separate and independent sealing and stretching processes, resulting in stronger clamping force. This leads to more stable bottle adjustments, consistent bottle strength, and thinner mold clamping lines. Significant upgrades in frame reinforcement and track optimization contribute to reduced vibration and enhanced machine stability. Additionally, the heating distance has been optimized, aligning with international standards and reducing energy consumption by 25% for the same heating distance.
Washing Filling Capping
This machine is primarily designed for water filling applications. It integrates three key functions—bottle rinsing, filling, and capping—into a single unit, ensuring a fully automated process. It is commonly used for filling mineral water and purified water into bottles made from polyester and plastic materials.
The filling machine features high-precision flowmeters positioned above each filling valve pipeline. During its design, a parameter package is incorporated into the electrical control system, tailored to each capacity. The filling volume for each valve can be adjusted via the touch screen, achieving filling accuracy up to 2‰. The filling process is highly hygienic as the filling valve does not come into contact with the bottle neck, preventing any secondary contamination. The valve is controlled by a solenoid valve and operates through a cylinder, starting with rapid filling, holding for a set amount, and then transitioning to slow filling for precise control.
The capping machine, known for its superior precision within the 3-in-1 unit system, plays a crucial role in ensuring reliable equipment performance, directly impacting the product's defect rate. By incorporating the cutting-edge AROL capping machine technology from Italy, along with enhancements drawn from extensive experience in filling machine production, the design benefits from the expertise of professors and experts from the Mechanical Engineering Institute of Shanghai Jiao Tong University's Department of Electrical and Mechanical Design and Automation Technology.
Auxiliary machines
We utilize a range of equipment to produce pure and mineral water. The key components of the RO Water Treatment Plant include silica sand filters, activated carbon filters, sodium ion exchangers, hollow fibers, reverse osmosis (RO) systems, UV sterilizers, precision filters, ozone generators, and water tanks. This system efficiently removes contaminants like organic matter, iron, and manganese, and reduces water hardness to ensure that the final water quality meets the national standards for potable drinking water.
The bottle conveyor belt is synchronized with the main machine and other upstream or downstream equipment, all integrated into a unified control system.
During the transport process, bottles are securely conveyed without risk of falling, jamming, or blocking.
A buffer platform can be added before the labeling machine, allowing for a buffering time of around 1-2 minutes, based on the user's requirements.
The hot melt glue labeling machine is highly versatile, suitable for containers made from various materials.
This machine offers a cost-effective labeling solution, catering to users with different types of containers.
It is one of the most affordable models for large-scale production and integrated operations.
Featuring a modular design, the equipment allows users to easily and quickly switch between different bottle types.
The automatic PE film heat shrink wrapping machine is designed for packaging a variety of products such as pop-top cans, mineral water bottles, beer, and beverages. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. The entire production process incorporates advanced German technology, with key components sourced from globally renowned companies. This machine is equipped with seven motors, which work together to pack multiple bottles as a group in plastic film, efficiently wrapping the products as they exit the shrink-wrapping machine.
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.