Home » Products » Blowing-Filling-Capping Combiblock » Turnkey Project Blowing Automatic China PET Bottle Water Blowing Filling Capping Combi Filling Machine Combiblock Production Line

Turnkey Project Blowing Automatic China PET Bottle Water Blowing Filling Capping Combi Filling Machine Combiblock Production Line

King Machine is a leading supplier of advanced bottling equipment. We provide the Turnkey Project Blowing Automatic China PET Bottle Water Blowing Filling Capping Combi Filling Machine Combiblock Production Line, available in multiple configurations. You can send us your project requirements for tailored solutions.
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Product Description

A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

The Turnkey Project Blowing Automatic China PET Bottle Water Blowing Filling Capping Combi Filling Machine Combiblock Production Line is a complete solution for water filling and packaging. It integrates the functions of blowing, filling, and capping in one efficient unit.


This blowing-filling-capping machine is designed for high-speed production. It can process up to 16,000 bottles per hour (500ml bottles). It is ideal for use with PET plastic bottles.


Product Description

 

The system supports a wide range of bottle sizes, from 50 mm to 97 mm in diameter and 150 mm to 310 mm in height. The machine uses compressed air at a consumption rate of 0.8 m³/min at 0.7 MPa/h.


For cooling, the equipment requires 3000 L/h of cooling water at temperatures between 1-5°C. The working voltage is 380V, 50Hz, with a control voltage of 24V DC.


The capping torque is adjustable from 0.6 to 2.8 Nm, allowing for precise capping control. The machine has a power rating of 7.5 kW. The overall dimensions are 4276 x 3980 x 3100 mm, and the weight is approximately 12 tons.

Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine
Parameter Value
Production Capacity 16,000 bottles/hour (500ml)
Bottle Type PET plastic bottles
Bottle Diameter Range 50-97 mm
Bottle Height Range 150-310 mm
Compressed Air Consumption 0.8 m³/min (0.7 MPa/h)
Cooling Water Consumption 3000 L/h
Cooling Water Temperature 1-5°C
Working Voltage 380V, 50Hz
Control Voltage 24V (DC)
Capping Torque 0.6-2.8 Nm (adjustable)
Power 7.5 kW
Machine Dimensions 4276 x 3980 x 3100 mm
Weight Approximately 12 tons


Product Features Of Combiblock Filling Machine

Integrated System: Combines blowing, filling, and capping into one system. Ideal for packaging water, beverages, and other liquids.


Advanced Blow Molding: Uses a two-step blow molding process. Includes automatic feeding, heating furnace, main blow molding machine, and pneumatic control.


Energy Saving: The inverted heating furnace design saves up to 15% energy, making it an eco-friendly solution.


Quality Control: Equipped with pressure testing and defective bottle removal. Allows remote monitoring for consistent quality.


Mold Design: The mold design is essential for PET bottle blow molding. It impacts product quality and ease of process adjustments. Choose molds that match your bottle specifications.


High-Speed Combiblock: Efficiently integrates multiple processes, ensuring a faster production line with high performance.


Blowing-Filling-Capping Combiblock: A seamless system for filling and sealing, improving speed and reliability in beverage production.


Combiblock Water Line: Specialized for water packaging. Delivers high efficiency and a streamlined process.


Light Bottle Blowing-Filling-Capping Combi-Block: Suitable for lightweight bottles, improving energy savings and reducing material costs.


Combiblock Solution: A complete solution designed for high-speed and efficient production in various liquid packaging industries.


Advantages and Applications Of Combiblock Filling Machine

Material: The rotary table is made of stainless steel ANSI304, ensuring durability and corrosion resistance for the water production line.


Filling Method: Uses gravity filling to ensure stable liquid columns and prevent dripping. The specially designed valve ensures clean and precise filling.


Liquid Level Control: The system employs a ring liquid cylinder, combined with a continuous sensor and flow adjustment valve for accurate liquid level control.


Cleaning Function: The filling valve is equipped with a cleaning cup for complete CIP (Clean in Place) cleaning, maintaining hygiene and system integrity.


Capping System: Features a magnetic constant torque capping head for stable and reliable capping, ensuring sealed bottles.


Protection Measures: The capping machine includes an entrance detection switch, preventing capping without bottles and reducing cap waste.


Blowing-Filling-Capping Combi-Block: Combines the blowing, filling, and capping functions into one efficient system. It optimizes space and production time.


Water Filling Line: Ideal for water packaging lines, ensuring smooth production of bottled water, enhancing efficiency.


Water Production Line: Designed for large-scale, high-speed water production. Perfect for bottling pure water or other beverages.


Water Packaging Line: Ensures high-quality and precise packaging for water bottles. Improves efficiency and reduces waste in the water packing line.


FAQs Of Combiblock Filling Machine

1. What is the production speed of the Turnkey Project Blowing Automatic China PET Bottle Water Blowing Filling Capping Combi Filling Machine Combiblock Production Line?

The production speed is 16,000 bottles per hour for 500ml bottles.


2. What bottle types can this equipment handle?

It is compatible with PET plastic bottles with a diameter range of 50-97mm and a height range of 150-310mm.


3. What is the power requirement for this equipment?

The machine requires a power supply of 380V, 50Hz with a total power of 7.5kW.


4. What is the air consumption of the machine?

The machine consumes 0.8m³/min of compressed air at 0.7MPa per hour.


5. How does the system control the filling process?

It uses gravity filling with a specially designed filling valve to prevent leakage and ensure stable liquid columns.


Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

Blowing part

The automatic rotary blow molding machine offers five key technical advantages. This advanced blow molding machine efficiently produces a wide range of PET bottles with high output and low energy consumption. Unlike the linear blow molding machine, the rotary version features independent sealing and stretching processes, with strong clamping force, ensuring more stable bottle adjustments and even strength distribution. Additionally, the mold clamping line has been optimized to be thinner. Significant improvements in frame reinforcement and track design reduce vibrations, contributing to more stable operation. Furthermore, the heating distance has been optimized, achieving energy savings of up to 25% while maintaining the same heating distance as certain international brands.Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine
Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine
Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

Washing Filling Capping

This machine is designed for water filling applications, integrating the functions of bottle rinsing, filling, and capping into a single unit. The entire operation is fully automated. It is specifically used for filling bottles made of polyester and plastic with mineral water and purified water.Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

Flowmeter Filling heads

Each filling valve pipeline in the machine is equipped with a high-precision flowmeter. During the machine’s design, a parameter package is included in the electrical control system to cater to different capacities. The filling volume of each valve can be adjusted via the touch screen, achieving a filling accuracy of up to 2‰. The filling process is highly clean as the filling valve does not contact the bottle neck, preventing secondary contamination. The opening and closing of the filling valve are controlled by a cylinder, which operates through a solenoid valve. Initially, a rapid filling occurs, followed by a pause until the set volume is reached, after which the machine switches to slow filling.

Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine
Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

Capping heads

The capping machine, being the most precise component in the 3-in-1 unit, plays a critical role in ensuring reliable equipment operation, directly impacting the product defect rate. We have integrated the cutting-edge AROL capping machine technology from Italy with enhanced production knowledge from the filling machine. Additionally, experts and professors from the Mechanical Engineering Institute of Shanghai Jiao Tong University, specializing in electrical and mechanical design and automation technology, contributed to the design process.

 

Auxiliary machines

water treatment system

RO water treatment system

We utilize various equipment for producing pure and mineral water. The primary components of the RO Water Treatment Plant include a silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, reverse osmosis (RO) system, UV sterilizer, precision filter, ozone generator, and water storage tank. This setup efficiently removes impurities such as organic matter, iron, and manganese, and reduces water hardness, ensuring that the water quality meets all state standards for fresh drinking water.

Flat conveyor

The bottle conveyor belt operates in sync with the main machine and the upstream/downstream equipment, all integrated into a unified control system.

Bottles are securely conveyed without the risk of falling, jamming, or blocking.

Based on user requirements, a buffer platform can be positioned before the labeling machine, typically allowing for a buffering time of 1-2 minutes.

Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine
Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

Automatic labeling machine

The hot melt glue labeling machine is versatile, suitable for containers made from various materials.

The label costs are relatively low, making it an ideal solution for users with a variety of container types.

It offers the most cost-effective option for mass production and seamless operation.

The equipment employs a modular design, simplifying bottle changes for the user.


PE film packaging machine

The automatic PE film heat shrink wrapping machine is designed for packaging products like pop-top cans, mineral water bottles, beer, and other beverages. It operates in conjunction with a PE film shrink tunnel to ensure perfect packaging. The entire production process incorporates advanced German technology, and key components are sourced from internationally renowned manufacturers. The system utilizes seven actuating motors that work together to bundle the products and several bottles into a group, which are then wrapped in plastic film as they exit the heat shrink packing machine.

Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

 

After Sales Service

To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.


Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.

Turnkey Project Blowing Filling Capping Soda Liquid Filling Machine

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