Turnkey Monoblock Automatic Beverage Drinking Mineral Soda Water Processing Purifier Bottle Bottling Filling Machine Complete Treatment Production Line Plant

We supply complete solution for the water filling plant ,including Water treatment system / Washing filling capping machine / Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system

What Is a Turnkey Beverage Bottling Production Line?

Our Turnkey Monoblock Automatic Beverage Bottling Filling Production Line is a complete, ready-to-operate system designed for mineral water, drinking water, soda water, and other beverage producers. Unlike piecemeal equipment purchases, this “turnkey” solution includes every step from water treatment to final palletizing—all integrated to work seamlessly together. Whether you need a 2,000 BPH (bottles per hour) line for small brands or a 20,000 BPH line for large-scale manufacturers, we tailor the system to your output goals.

Core Equipment Components of the Line

Every part of the production line is selected for reliability, hygiene, and efficiency—with a focus on monoblock design to save space and reduce bottlenecks:

Water Treatment System

The foundation of any beverage line, this system ensures raw water meets drinking standards:

Key Components: Silica sand filter (removes sediment), activated carbon filter (reduces chlorine and odors), reverse osmosis (RO) membrane (purifies water), UV sterilizer (kills bacteria), and precision filter (traps fine particles).

Output Quality: Produces pure water, mineral water, or spring water compliant with global drinking water standards (e.g., PH≥4.6 for drinking water).

Monoblock Washing-Filling-Capping Machine

The heart of the line, this 3-in-1 machine combines three critical steps to save space and time:

Models & Capacity: Options range from CGF8-8-3 (2,000 BPH) to CGF40-40-12 (16,000–18,000 BPH for 500ml bottles).

Key Features:

Clip-bottleneck technology (avoids touching bottle mouths to prevent secondary pollution).

Gravity filling valves (fast, accurate filling with no liquid waste).

Stainless steel (SUS304/SUS316L) construction (hygienic and corrosion-resistant).

PLC control with touchscreen (easy operation and real-time monitoring).

Auxiliary Equipment

Bottle Blowing Machine: Makes PET bottles from preforms (supports square or round shapes, 100–2000ml volume).

Air Conveyor: Transports empty bottles from the blowing machine to the monoblock machine (gentle, no bottle damage).

Labeling Machine: Hot melt glue labeling or PVC shrink labeling (applies full/half labels for branding).

PE Film Shrink Wrapping Machine: Wraps bottles into bundles (e.g., 6-pack, 12-pack) for retail.

Palletizer: Automatic gantry or robot palletizer (stacks cartons onto pallets for warehouse storage).

Technical Parameters & Customization

The line is fully customizable to your bottle type and production needs, with key specs for reference:

Bottle Compatibility: PET bottles (square/round), 100–2000ml volume, diameter 50–115mm, height 160–320mm (change-over parts available for different bottle sizes).

Power & Air: 380V±5% (3-phase), 50Hz±1% (global voltage compatibility); 0.3–0.7Mpa air pressure for pneumatic components.

Ambient Requirements: Temperature 10–40℃, no dew (suitable for most factory environments).

Customization Options: Add code sprayers (prints production dates), light checkers (detects defective bottles), or blow dryers (removes water before labeling).

Advantages of a Turnkey Line for Beverage Producers

Time & Cost Savings: Eliminates the need to source, test, and integrate separate machines—we handle everything from design to installation.

Consistent Quality: Integrated systems reduce bottlenecks and human error (e.g., filling levels are consistent across all bottles).

Scalability: Start with a small line (2,000 BPH) and upgrade components (e.g., add a faster monoblock machine) as your business grows.

Hygiene Compliance: All equipment meets food-grade standards (SUS304/SUS316L, UV sterilization) to avoid contamination—critical for beverage safety.

Our Turnkey Service Process

We guide you through every step to ensure the line fits your facility and goals:

Needs Assessment: Discuss your product (mineral water/soda), output, bottle size, and budget.

Line Design: Create a 3D layout of the line (e.g., machine placement, conveyor routes) to fit your factory space.

Manufacture & Testing: Build and test all equipment in our factory to ensure performance.

Delivery & Installation: Ship equipment with standard export packing and send engineers to install and calibrate the line.

Training & After-Sales: Train your team on operation/maintenance and provide a 12-month warranty.

Why Choose King Machine’s Turnkey Line?

Expertise: We specialize in beverage production lines—our engineers understand the unique needs of water and soda manufacturers.

Global Support: We serve clients worldwide, with experience in meeting regional standards (e.g., FDA for the US, CE for Europe).

Long-Term Partnership: We offer maintenance and upgrade services (e.g., adding a hot filling module for juice) to support your business growth.

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
 Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
 Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
 Washing part moves by a frame in the transmission system through the gear transmission.

Filling heads

The washing bottle, filling, sealing are connecting with the thumbwheel card bottleneck transportation methods.
 The rotating disk is all made of SUS304 stainless.
 Filling method is fravity filling.
 Filling valve manufactured by SUS304.
 The filling valve structure design is reasonable, the filling quantity is accurate.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

We provide the Complete plant turnkey project for pure water production line including: