Rinsing, Filling, Capping Machine 3 in 1 for 3000 Bottle Per Hour 5000ml Bottles

Product Overview

The 3 in 1 Rinsing, Filling, Capping Machine from ZHANGJIAGANG KING MACHINE TECH CO., LTD. is a fully automated solution designed to streamline the bottling process for water and beverage production. Integrating three critical functions—rinsing, filling, and capping—into a single unit, this machine ensures seamless operation, reduces production time, and minimizes manual intervention.

Ideal for high-volume production, the machine supports a capacity of 3000 bottles per hour for 5000ml bottles, with flexible adjustments to accommodate smaller volumes (100–2000ml) and various bottle types (round or square PET bottles). Equipped with advanced technology, it is part of our comprehensive water bottling lines, which range from 2,000–8,000 BPH (standard lines) to 12,000–54,000 BPH (BFC systems), making it suitable for both small-scale plants and large industrial facilities.

Backed by 12 months of warranty and comprehensive after-sales support, this machine is customizable to meet specific production needs, ensuring it integrates smoothly with existing systems like water treatment units, bottle blowers, and labeling machines.

Features

High Precision & Efficiency

· High-speed filling valves with anti-drip technology guarantee accurate liquid filling, reducing product loss and boosting overall efficiency. The gravity filling method ensures consistent volume control across all bottles.

· Equipped with a robust transmission system using gear-driven mechanisms, the machine maintains stable operation even at maximum capacity (3000 bottles/hour for 5000ml bottles), minimizing downtime.

Sanitary Design

· All contact parts, including rotating disks and filling valves, are made of SUS304 stainless steel, a food-grade material resistant to corrosion and easy to clean. This meets strict hygiene standards for drinking water production.

· The washing system uses aseptic water with adjustable pressure (>0.06Mpa to <0.2Mpa) and imported high-efficiency nozzles, ensuring thorough cleaning of bottle interiors from all angles without water waste.

User-Friendly Operation

· Adopts clip bottleneck technology for bottle transmission, eliminating the need for screws or conveyor chains. This allows quick bottle type changes—only relevant curved plates, wheels, and nylon parts need replacement, reducing setup time.

· Controlled by advanced PLC systems with key electrical components from top brands (Mitsubishi, Schneider, OMRON), ensuring precise automation and easy troubleshooting.

· The output section uses a spiral decline design, so adjusting bottle height is unnecessary when switching bottle sizes, enhancing operational flexibility.

Durable & Reliable

· Critical components like bottle clamps and lifting mechanisms use Germany Igus corrosion-resistant bearings, which require no maintenance and extend the machine’s lifespan.

· The capping unit integrates Italian AROL technology, optimized with input from Shanghai Jiao Tong University experts, ensuring tight and consistent sealing to reduce defective products.

Applications

This 3 in 1 machine is primarily designed for:

· Bottled water production: Suitable for pure water, mineral water, spring water, and other drinking water with PH≥4.6.

· PET bottle formats: Accommodates both round and square PET bottles, with adjustable specifications (bottle diameter ≤105mm, height ≤335mm for standard setups; customizations available for larger sizes).

· Complete production lines: Works seamlessly with auxiliary equipment, including water treatment systems, bottle blowing machines, air conveyors, labelers, shrink wrappers, and palletizers, forming a turnkey solution for water bottling plants.