Full Automatic Pet Bottle Mineral Water Filling Production Line From China Factory

Product Overview

The Full Automatic Pet Bottle Mineral Water Filling Production Line, developed by ZHANGJIAGANG KING MACHINE TECH CO., LTD., is a state-of-the-art turnkey solution for mineral water bottling operations. This comprehensive system integrates all essential stages of production, from water treatment to final packaging, ensuring a seamless and efficient manufacturing process.

With a production capacity spanning from 2,000 to 54,000 bottles per hour (BPH), it caters to a wide range of business scales, from small startups to large-scale industrial facilities. The line is specifically designed for PET bottles, accommodating both round and square shapes with filling volumes ranging from 100ml to 2000ml. It adheres to strict hygiene standards, making it ideal for producing high-quality mineral water, pure water, and spring water.

Product Characteristics

Technical Specifications

Structural Features

Durable Construction: The rotary disk and key components are made of SUS304 stainless steel, ensuring long-term durability and resistance to corrosion.

Advanced Washing System: Utilizes imported high-efficiency spray nozzles that spray water at a specific angle, thoroughly cleaning every part of the inner wall of the bottle while saving water. The bottle clamp and lifting mechanism adopt Germany Igus corrosion-resistant bearings, requiring no maintenance.

Precision Filling: Each filling valve pipeline is equipped with a high-precision flowmeter. The filling volume for each valve can be set via the touch screen, achieving a filling accuracy of 2‰. The filling process is non-contact between the valve and the bottle neck, preventing secondary pollution.

Reliable Capping: Incorporates advanced Italian AROL capping machine technology, refined with the company's own production experience and designed with the assistance of experts from Shanghai Jiao Tong University, ensuring high precision and reliability.

Operational Attributes

Flexible Bottle Handling: Adopts clip bottleneck technology for bottle transmission, allowing easy bottle shape transformation without adjusting the equipment level, only needing to change related curved plates, wheels, and nylon parts.

Efficient Control: The main machine uses advanced PLC automatic control technology, with key electrical components from well-known companies like Japan's Mitsubishi and OMRON, ensuring stable and accurate operation.

Convenient Output: Bottles exit in a spiraling decline manner, eliminating the need to adjust the height of conveyor chains when changing bottle shapes.

Advantages

Comprehensive Integration

This production line offers a complete turnkey solution, seamlessly integrating water treatment systems, bottle blowing machines, air conveyors, filling machines, cap elevators, blow dryers, code sprayers, labeling machines, bottle shrink wrapping machines, and palletizing systems. This integration minimizes manual intervention and optimizes the entire production process.

High Efficiency and Productivity

With a wide range of capacities from 2,000 to 54,000 BPH, the line can meet the demands of different production scales. The high-speed gravity flow valve filling ensures fast filling without liquid loss, significantly improving production efficiency.

Superior Hygiene and Quality

The use of SUS304 stainless steel and aseptic water for washing, along with the non-contact filling process, ensures that the mineral water remains free from contamination, meeting the highest hygiene standards. The precise filling and capping mechanisms guarantee consistent product quality.

Cost-Effective and Flexible

The modular design of the equipment makes it easy and simple for users to change bottle types, reducing downtime and associated costs. Additionally, the energy-efficient components and water-saving washing system help lower operational expenses.

Why Choose Us

Rich Experience: With nearly 15 years of experience in providing bottling and packaging equipment solutions for liquids, we have served numerous companies worldwide, accumulating extensive expertise in water bottling lines, juice filling lines, carbonated soft drinks turnkey projects, and more.

Professional Solutions: We offer customized solutions tailored to the specific needs of each customer, whether it's a small-scale production line or a large-scale high-speed system. Our team of experts works closely with customers to ensure the best possible outcome.

Complete Services: We provide a full range of services, including turnkey projects, spare parts supply, and after-sales support. Our after-sales service team is dedicated to ensuring the smooth operation of the equipment, with a 12-month warranty and responsive support.

Advanced Technology: By incorporating advanced technologies from around the world and continuously innovating, we ensure that our equipment remains at the forefront of the industry, delivering high performance, reliability, and efficiency.

Global Recognition: Our products have gained recognition in international markets, with a proven track record of successful installations and satisfied customers across the globe. Choosing us means partnering with a trusted and reputable manufacturer in the beverage packaging machinery industry.