Complete Water Packaging Plant with Semi-Automatic Blow Molding Machine Based on 200m2. Bottle Size: 500-1000ml

Product Overview

This complete water packaging plant, designed by ZHANGJIAGANG KING MACHINE TECH CO., LTD., is a turnkey solution for bottled water production, integrating semi-automatic blow molding with full-line processing capabilities. Ideal for facilities as compact as 200m², it specializes in handling 500-1000ml PET bottles (both round and square shapes) while supporting flexible customization to meet specific production needs.

At its core is the CGF 3-in-1 machine, which seamlessly combines bottle washing, liquid filling, and capping into one efficient unit—reducing labor costs and streamlining workflow. The production line covers the entire lifecycle of bottled water manufacturing, including water treatment, bottle blowing, bottle conveying, filling, labeling, packaging, and palletizing. With adjustable output ranging from 2,000 to 54,000 bottles per hour (BPH), it caters to both small-scale startups and large-scale industrial operations. Backed by a 12-month warranty and comprehensive after-sales support, this plant ensures reliable performance and long-term operational stability.

Features

Integrated 3-in-1 Efficiency

The CGF series machines (e.g., CGF8-8-3, CGF40-40-12) integrate washing, filling, and capping functions, eliminating the need for separate equipment and reducing production line footprint. This design cuts down on bottle transfer time, boosting overall efficiency by up to 30% compared to standalone systems.

Flexible Bottle Compatibility

Supporting 250-2000ml PET bottles (round or square), the plant requires only minimal changeover parts to switch between bottle sizes or shapes. The middle mold base accommodates bottles with diameters up to 105mm and heights up to 335mm, making it versatile for diverse market demands.

Superior Hygiene Standards

All contact parts, including the rotary disk and filling valves, are crafted from SUS304 stainless steel—resistant to corrosion and easy to sanitize. The washing system uses imported high-efficiency nozzles, ensuring thorough rinsing with aseptic water at pressures between 0.06-0.2MPa, meeting strict food safety regulations.

Advanced Automation

Equipped with PLC control technology (using components from Mitsubishi, Schneider, and OMRON), the plant operates with minimal manual intervention. Bottle handling uses a clip-neck design to avoid contact with bottle mouths, preventing secondary contamination. High-speed gravity filling valves ensure precise liquid dispensing with negligible spillage.

Comprehensive Auxiliary Systems

The turnkey solution includes essential supporting equipment: RO water treatment systems (removing impurities to meet drinking water standards), automatic labeling machines (hot melt or shrink labels), PE film shrink wrappers, and code sprayers for date marking—eliminating the need for third-party equipment sourcing.

Applications

This water packaging plant is engineered for producing a wide range of bottled water products, including:

· Pure mineral water

· Purified drinking water

· Spring water

· Other non-carbonated beverages

It is suitable for PET bottles in 500-1000ml sizes (expandable to 250-2000ml) and works seamlessly with both round and square bottle designs. Whether for small-scale production (2,000-8,000 BPH) or large industrial lines (12,000-54,000 BPH), it adapts to diverse manufacturing environments, from local bottling facilities to regional distribution centers.

 

Containers and specifications
Project Name: Full Automatic Complete Mineral Water 2000-20000bph Production Line							PH≥4.6drinking water
material	shape	Filling volume(ml)		Filling level(mm)			Neck type
PET Bottle	Square or Round Bottle	100-2000ml		Distance from bottle neck   According request			As request
Adjustable specifications of the bottle type	Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm
	Customers need to buy additional change-over parts for the different bottles.   If using square bottles, then bottle separating system will be added.
Container Label & Control Mode			Packaging system			Palletizing system
Hot Melt Roll-Fed   PVC Shrink Label   Full Label/ Half Label   Manual / Automatic			Packing system		Min, Spec.	Manual   Low position gantry palletizer   Robot Palletizer   High position gantry palletizer   Single Arm Palletizer   Manual Palletizer
			Manual   Film shrinker   Wrap Around packer   Robert Packing Machine		1*2   2*3   3*4   4*6   3*5
User Ambient Conditions:			Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification			Voltage:380V±5%, 3phase; Frequency:50HZ±1%

 

 

We provide the Complete plant turnkey project for pure water production line including:
  1.Water Treatment System, (Water Filtration)
  2.Bottle Blowing Machine,(Making plastic bottles)
  3.Air Conveyor,(Transport empty bottles)
  4.Water Filling Machine ,(Filling water into bottles)
  5.Cap elevator, (Transport cap)
  6.Blow dryer, (Blow dry water)
  7.Flat Convey, (Transport bottle)
  8.Code Sprayer,(Printing the date on the bottle water)
  9.Labeling Machine ,(Labeling in bottled water)
  10.Bottle Shrink Wrapping Machine, (package the bottle water)
  11.injection molding machines,(for pet preform)


CGF8-8-3 Bottle Water Washing Filling Capping Machine,1,000-2,000 bottles per hour.
CGF14-12-4 Bottle Water Washing Filling Capping Machine, 2,000-3,000 bottles per hour.
CGF18-18-6 Bottle Water Washing Filling Capping Machine,6,000-7,000 bottles per hour.
CGF24-24-8 Bottle Water Washing Filling Capping Machine,8,000-9,000 bottles per hour.
CGF32-32-10 Bottle Water Washing Filling Capping Machine,10,000-12,000 bottles per hour.
CGF40-40-12 Bottle Water Washing Filling Capping Machine,12,000-15,000 bottles per hour.


  It is suitable for producing PET plastic bottles from: 250-2000ml;
  Both round bottle and square bottle are available.

  Material: PET Preform, Cap, Raw Water, PVC Label, Roll PE film

  Bottling Line for Natural Mineral Drinking Water, Pure Water, Spring Water.

Flow chart :
 Automatic bottle blowing machine --> Air conveyor system-->Washing,filling ,capping 3in1 machine-->Conveyor system-->Automatic sleeve labeling machine-->Automatic film shrink packing machine/Carton packing machine  




Main Features

 1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.  

 2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..  

 3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.  

 4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.  

 5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.  

 6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, France Schneider, OMRON.  

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