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Establish A Water Filling Factory for 10,000 PBH Pet Water Production Line in Kingdom of Saudi Arabia

Customization: Available
After-sales Service: Yes
Warranty: 1 Year
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Fully Automatic Mineral Water Bottling Line to Produce 10, 000 Cases of 1 Liter 24 in a Case in Every 7 Hours

We supply complete solution for the water filling plant ,including Water treatment system / Washing filling capping machine / Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system


Product Description

  Technical parameter:
Containers and specifications
Project Name: Full Automatic Complete Mineral Water 2000-20000bph Production Line PH≥4.6drinking water
material shape Filling volume(ml) Filling level(mm) Neck type
PET Bottle Square or Round Bottle 100-2000ml Distance from bottle neck
  According request
As request
Adjustable specifications of the bottle type Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm
  Customers need to buy additional change-over parts for the different bottles.
  If using square bottles, then bottle separating system will be added.
Container Label & Control Mode Packaging system Palletizing system
Hot Melt Roll-Fed
  PVC Shrink Label
  Full Label/ Half Label
  Manual / Automatic
Packing system Min, Spec. Manual
  Low position gantry palletizer
  Robot Palletizer
  High position gantry palletizer
  Single Arm Palletizer
  Manual Palletizer
  Manual
  Film shrinker
  Wrap Around packer
  Robert Packing Machine
1*2
  2*3
  3*4
  4*6
  3*5
 
User Ambient Conditions: Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%


Overview of the 10,000 PBH Water Bottling Project


King Machine’s 10,000 Bottles Per Hour (PBH) PET Water Production Line is a specialized turnkey solution designed to help investors establish water filling factories in the Kingdom of Saudi Arabia. This line addresses Saudi Arabia’s unique needs: it tolerates high temperatures (common in the region), uses water-efficient technology (critical in arid areas), and meets local import and food safety standards (e.g., SASO certifications). The line covers every step from raw water treatment to finished bottled water packaging, making it easy for you to launch your water brand quickly.


Core Equipment in the Pet Water Production Line


Automatic PET Bottle Blowing Machine

Converts PET preforms into 250ml–2L PET bottles (round or square, as per your brand design). It uses high-pressure air and precise temperature control to ensure uniform bottle thickness and strong mechanical strength (resistant to dropping or squeezing during transport).

Equipped with a bottle quality inspection system that rejects defective bottles (e.g., uneven walls, misshapen necks), ensuring only high-quality bottles enter the next stage.


CGF Series Washing-Filling-Capping (3-in-1) Machine

This is the heart of the line, with a capacity of 10,000–12,000 PBH (model CGF32-32-8). It integrates three processes to save space and reduce bottle handling:

Washing: Uses aseptic water to rinse bottles from the inside out, with 32 washing heads for thorough cleaning. The “no bottle, no wash” function saves water.

Filling: Equipped with high-precision flowmeters on each filling valve, ensuring filling accuracy within 2‰. The filling valve doesn’t touch the bottle neck, avoiding secondary pollution.

Capping: Adopts Italian AROL capping technology (the global gold standard) for tight, leak-proof seals. It handles various cap types (e.g., screw caps, flip-top caps) and has a “no bottle, no capping” feature.


Labeling, Coding & Packaging Systems

Hot Melt Glue Labeling Machine: Applies PVC shrink labels or OPP labels to bottles, supporting full or half labels. It’s fast (matches 10,000 PBH capacity) and accurate, with a label position error of less than 1mm.

Code Sprayer: Prints production dates, batch numbers, and expiration dates on bottles or labels using food-grade ink. The code is smudge-proof and resistant to Saudi Arabia’s high temperatures.

PE Film Shrink Wrapping Machine: Packages bottles into multi-packs (e.g., 6-pack, 12-pack, 24-pack) using PE film. It includes a half-tray option (popular in Saudi supermarkets) and uses heat shrink technology for tight, neat packs.

Automatic Palletizer: Stacks wrapped packs onto pallets for easy storage and transport. It supports high-position or robot palletizing (optional), reducing manual labor and improving efficiency.


Air Conveyor & Buffer Conveyor

Air Conveyor: Transports empty PET bottles from the blow molding machine to the 3-in-1 machine using compressed air. It’s gentle on bottles (no scratches) and saves space compared to traditional belt conveyors.

Buffer Conveyor: Stores bottles between stages (e.g., after filling, before labeling) to prevent bottlenecks during peak production. It uses electric eyes to adjust speed based on bottle flow.


Technical Specifications for 10,000 PBH Capacity


Parameter

Details

Production Capacity

10,000–12,000 PBH (for 500ml PET bottles; adjustable for other sizes)

Bottle Compatibility

250ml–2L PET bottles (round or square); bottle diameter 50–115mm, height 160–320mm

Electrical Requirements

380V±5%, 3-phase, 50Hz±1% (matches Saudi Arabia’s power supply)

Air Pressure

0.3–0.7MPa (requires a compressed air system, optional from King Machine)

Environmental Tolerance

Operates at 10–45℃ (handles Saudi Arabia’s high daytime temperatures)

Water Consumption

1.2L of raw water per 1L of finished bottled water (water recovery rate >75%)

Power Consumption

Total power 6.2kW (energy-efficient, reducing electricity costs in Saudi Arabia)

Size & Weight

Line length 25–30m (varies by layout); total weight ~20,000kg


One-Stop Turnkey Service for Factory Establishment


King Machine doesn’t just sell equipment—we help you build a fully functional water filling factory:


Factory Layout Design: Our engineers create a 3D layout based on your factory size and local regulations (e.g., SASO requirements for food facilities). We optimize space for equipment, storage, and staff areas.

Raw Water Treatment System: We customize a RO water treatment system (matching Saudi Arabia’s underground water quality, which is often high in salts) to produce pure mineral water or drinking water.

Equipment Installation & Testing: Our team of engineers travels to Saudi Arabia to install and test the entire line. We ensure all equipment works together seamlessly and meets 10,000 PBH capacity.

Staff Training: We train your operators and maintenance team on:

How to operate the line (including PLC control panel usage).

Routine maintenance (e.g., cleaning RO membranes, replacing filters).

Troubleshooting common issues (e.g., bottle jams, filling errors).

Import & Documentation Support: We assist with customs clearance, including providing HS Code 8422301090, CE/ISO certificates, and SASO compliance documents. We also coordinate shipping to Saudi Arabian ports (e.g., Jeddah, Dammam).


After-Sales Support for Saudi Arabia Clients


Warranty: 1-year warranty for the entire line, with free replacement of defective parts (we keep a stock of spare parts in Jeddah for fast delivery).

On-Site Maintenance: Our local service team (based in Saudi Arabia) provides on-site repairs within 24–48 hours of your request, minimizing downtime.

Upgrades: As your business grows, we can upgrade the line to 15,000–20,000 PBH by adding more filling heads or upgrading the blow molding machine.


This turnkey project is designed to reduce your risk and speed up your time to market. Whether you’re a first-time investor or expanding an existing beverage business, King Machine’s 10,000 PBH line gives you a competitive edge in Saudi Arabia’s growing bottled water market.


Fully Automatic Mineral Water Bottling Line to Produce 10, 000 Cases of 1 Liter 24 in a Case in Every 7 Hours
Project Name:
Model CGF8-8-3 CGF14-12-5 CGF18-18-6 CGF24-24-8 CGF24-24-8 CGF40-40-12
Capacity 2000 6000-8000 6000-8000 8000-12000 13000-15000 16000-18000
Bottle shapes PET circular or square
Bottle diameter(mm) Dia50-Dia115mm
Bottle height (mm) 160-320mm
Compressor air pressure(Mpa) 0.3-0.7Mpa
Washing meidum Aseptic water
Rinsing pressure(Mpa) >0.06Mpa <0.2mpa<>
Application drink water bottling production line
Total power (KW) 4.4 4.4 4.4 5.2 6.2 7.8
Overall dimensions(L*W) 2.3*1.9 2.5*1.9 2.8*2.15 3.1*2.5 3.8*2.8 4.5*3.3
Height 2.3m 2.5m 2.5m 2.5m 2.5m 2.6m
Weight(kg) 2500kg 3200kg 4000kg 4500kg 6500kg 8000kg
  Fully Automatic Mineral Water Bottling Line to Produce 10, 000 Cases of 1 Liter 24 in a Case in Every 7 Hours

Detailed Photos

 

Fully Automatic Mineral Water Bottling Line to Produce 10, 000 Cases of 1 Liter 24 in a Case in Every 7 Hours

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
 Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
 Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
 Washing part moves by a frame in the transmission system through the gear transmission.

Filling heads

The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
  when the machine is designed , a parameter package is set on the electrical control system for each capacity.
 each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
 in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
 the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.

Fully Automatic Mineral Water Bottling Line to Produce 10, 000 Cases of 1 Liter 24 in a Case in Every 7 Hours
Fully Automatic Mineral Water Bottling Line to Produce 10, 000 Cases of 1 Liter 24 in a Case in Every 7 Hours

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.


We provide the Complete plant turnkey project for pure water production line including:


  1.Water Treatment System, (Water Filtration)
  2.Bottle Blowing Machine,(Making plastic bottles)
  3.Air Conveyor,(Transport empty bottles)
  4.Water Filling Machine ,(Filling water into bottles)
  5.Cap elevator, (Transport cap)
  6.Blow dryer, (Blow dry water)
  7.Flat Convey, (Transport bottle)
  8.Code Sprayer,(Printing the date on the bottle water)
  9.Labeling Machine ,(Labeling in bottled water)
  10.Bottle Shrink Wrapping Machine, (package the bottle water)
  11.injection molding machines,(for pet preform)


CGF8-8-3 Bottle Water Washing Filling Capping Machine,1,000-2,000 bottles per hour.
CGF14-12-4 Bottle Water Washing Filling Capping Machine, 2,000-3,000 bottles per hour.
CGF18-18-6 Bottle Water Washing Filling Capping Machine,6,000-7,000 bottles per hour.
CGF24-24-8 Bottle Water Washing Filling Capping Machine,8,000-9,000 bottles per hour.
CGF32-32-10 Bottle Water Washing Filling Capping Machine,10,000-12,000 bottles per hour.
CGF40-40-12 Bottle Water Washing Filling Capping Machine,12,000-15,000 bottles per hour.


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