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Filling Machine for Drinking Water, Packaging Machine and Labeling Machine for Drinking Water

*We supply complete solution for the water filling plant ,including Water treatment system / Washing filling capping machine / Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system
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Product Description

Full Automatic Pure Mineral Water Bottle Filling Machine
Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head
  *We supply complete solution for the water filling plant ,including Water treatment system / Washing filling capping machine / Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system

Product Description

 

Technical parameter:

Containers and specifications
Project Name: Full Automatic Complete Mineral Water 2000-20000bph Production Line PH≥4.6drinking water
material shape Filling volume(ml) Filling level(mm) Neck type
PET Bottle Square or Round Bottle 100-2000ml Distance from bottle neck
  According request
As request
Adjustable specifications of the bottle type Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm
  Customers need to buy additional change-over parts for the different bottles.
  If using square bottles, then bottle separating system will be added.
Container Label & Control Mode Packaging system Palletizing system
Hot Melt Roll-Fed
  PVC Shrink Label
  Full Label/ Half Label
  Manual / Automatic
Packing system Min, Spec. Manual
  Low position gantry palletizer
  Robot Palletizer
  High position gantry palletizer
  Single Arm Palletizer
  Manual Palletizer
  Manual
  Film shrinker
  Wrap Around packer
  Robert Packing Machine
1*2
  2*3
  3*4
  4*6
  3*5
 
User Ambient Conditions: Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%


Introduction:
The CGF Wash-Filling-Capping 3-in-1 Unit is a highly efficient beverage machinery designed for the production of bottled mineral water, purified water, alcoholic beverages, and other non-carbonated drinks. This integrated system combines bottle washing, filling, and capping in a single unit, streamlining the production process. By reducing material handling and minimizing outside contact, it ensures optimal hygiene and sanitary conditions. Additionally, this machine enhances production capacity and operational efficiency, offering significant economic benefits.

The Complete Bottled Water Production Line, featuring the CGF 3-in-1 unit, automates the entire process from bottle washing to filling and sealing. This compact, all-in-one solution not only improves production speed and reduces labor but also guarantees high-quality standards throughout the filling process. The system’s automatic operation ensures consistency and reliability, making it ideal for large-scale bottled water production.


Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head
Technical Parameter:
Project Name:
Model CGF8-8-3 CGF14-12-5 CGF18-18-6 CGF24-24-8 CGF24-24-8 CGF40-40-12
Capacity 2000 6000-8000 6000-8000 8000-12000 13000-15000 16000-18000
Bottle shapes PET circular or square
Bottle diameter(mm) Dia50-Dia115mm
Bottle height (mm) 160-320mm
Compressor air pressure(Mpa) 0.3-0.7Mpa
Washing meidum Aseptic water
Rinsing pressure(Mpa) >0.06Mpa <0.2mpa<>
Application drink water bottling production line
Total power (KW) 4.4 4.4 4.4 5.2 6.2 7.8
Overall dimensions(L*W) 2.3*1.9 2.5*1.9 2.8*2.15 3.1*2.5 3.8*2.8 4.5*3.3
Height 2.3m 2.5m 2.5m 2.5m 2.5m 2.6m
Weight(kg) 2500kg 3200kg 4000kg 4500kg 6500kg 8000kg
  Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head

Detailed Photos

 

Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head

Washing machine

The rotary disk is constructed entirely from high-quality SUS304 stainless steel for durability and corrosion resistance. Equipped with imported, high-efficiency spray nozzles, the system ensures thorough cleaning by directing water at precise angles to effectively rinse every part of the bottle’s inner wall, minimizing water consumption while achieving excellent washing results.
The bottle clamping and lifting mechanism utilizes corrosion-resistant bearings from Germany's Igus, known for their maintenance-free performance. This innovative design ensures long-lasting reliability without the need for regular upkeep.
The washing section is mounted on a frame and is driven by a gear transmission system, allowing smooth and precise movement throughout the cleaning process. This efficient design guarantees consistent performance and enhances the overall reliability of the system.

Filling machine

The filling machine is equipped with high-precision flowmeters installed above each filling valve pipeline, ensuring accurate measurement of the filling process. During the machine design phase, a parameter package is pre-set in the electrical control system for each production capacity, allowing easy configuration and customization.
The filling volume for each valve can be adjusted via the touch screen, with filling accuracy reaching up to 2‰. This ensures consistent and precise filling for every bottle. Additionally, the filling valve operates without contacting the bottle neck, maintaining a clean filling process that prevents any risk of secondary contamination.
The filling valve is controlled by a cylinder, with its opening and closing regulated by a solenoid valve. The filling process begins with rapid filling, followed by a brief pause once a certain volume is reached. After that, the system switches to slow filling, ensuring smooth and precise delivery of the liquid into each bottle.

Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head
Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head

Capping machine

The capping machine is the most precise component within the 3-in-1 unit, and its operational reliability has a significant impact on the overall product defect rate. To ensure top performance, we have incorporated the world-renowned Italian AROL capping machine technology. This advanced solution, combined with our extensive experience in filling machine production, has been further refined with the expertise of professors and specialists from the Shanghai Jiao Tong University Institute of Mechanical Engineering. Their guidance in electrical and mechanical design, along with automation technology, has played a key role in the development of this high-precision capping system. The result is a capping machine that delivers exceptional accuracy, reliability, and quality control throughout the production process.


We offer a comprehensive turnkey solution for pure water production lines, including all necessary equipment to ensure efficient and seamless operation:

Water Treatment System – Advanced filtration and purification to ensure high-quality water.
Bottle Blowing Machine – Machines designed for producing PET plastic bottles.
Air Conveyor – Automated system for transporting empty bottles efficiently.
Water Filling Machine – Precise filling of water into bottles for consistent output.
Cap Elevator – Conveyor system for transporting bottle caps smoothly.
Blow Dryer – Air drying system to remove moisture from bottles.
Flat Conveyor – Streamlined conveyor for moving filled bottles through the production line.
Code Sprayer – Automated system for printing production dates and batch codes on bottles.
Labeling Machine – High-speed labeling equipment to apply labels to bottles accurately.
Bottle Shrink Wrapping Machine – Packaging system for shrink-wrapping bottles for safe transport and storage.
Injection Molding Machines – Specialized machines for producing PET preforms used in bottle production.
Our turnkey solution covers all aspects of the water production process, from water treatment to final packaging, ensuring a smooth and highly efficient production line.


CGF8-8-3 Bottle Water Washing, Filling, and Capping Machine: Capable of processing 1,000 to 2,000 bottles per hour.
CGF14-12-4 Bottle Water Washing, Filling, and Capping Machine: Designed for a production capacity of 2,000 to 3,000 bottles per hour.
CGF18-18-6 Bottle Water Washing, Filling, and Capping Machine: Processes 6,000 to 7,000 bottles per hour.
CGF24-24-8 Bottle Water Washing, Filling, and Capping Machine: Handles 8,000 to 9,000 bottles per hour.
CGF32-32-10 Bottle Water Washing, Filling, and Capping Machine: Ideal for 10,000 to 12,000 bottles per hour.
CGF40-40-12 Bottle Water Washing, Filling, and Capping Machine: Capable of filling 12,000 to 15,000 bottles per hour.



The CGF series machines provide flexible solutions for varying production capacities, ensuring high efficiency and consistency in the washing, filling, and capping of bottled water. These machines are ideal for producing PET plastic bottles ranging from 250ml to 2000ml, and they are compatible with both round and square bottles.
Materials Used:
PET Preforms
Caps
Raw Water
PVC Labels
Roll PE Film
This bottling line is suitable for producing a wide range of beverages, including natural mineral water, purified water, and spring water, making it a versatile and reliable choice for water production facilities.

Process Flow:
Automatic PET Bottle Blowing Machine → Air Conveyor System → 3-in-1 Washing, Filling, and Capping Machine → Conveyor System → Automatic Sleeve Labeling Machine → Automatic Shrink Wrapping Machine / Carton Packaging Machine. 

Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head

Key Features:


 Wind and Direct Connection Technology: The bottle is moved directly through wind and wheel mechanisms, eliminating the need for screws and conveyor chains. This makes it easier to change bottle shapes without extensive adjustments.


 Bottle Neck Clamping System: The bottle is transmitted using a clamping system that holds the bottle neck. Bottle shape adjustments require only changes to the curved plates, wheels, and nylon parts, with no need to modify the equipment height.


  Durable Stainless Steel Bottle Clips: The specially designed stainless steel bottle clips are robust and long-lasting, ensuring no contact with the screw area of the bottle neck to prevent secondary contamination.

 High-Speed, Accurate Filling: Large gravity flow valves are used for fast and precise filling, minimizing liquid loss and ensuring high filling efficiency.


 Efficient Bottle Output: Bottles spiral downward during output, and changing bottle shapes does not require adjustments to the conveyor chain height.


 Advanced PLC Control: The system is equipped with advanced PLC automatic control technology, utilizing key electrical components from renowned brands like Mitsubishi and OMRON, ensuring reliable and efficient operation.


More models
Technical parameter: Water bottling machine
Model CGF8-8-3 CGF14-12-4 CGF18-18-6 CGF24-24-6 CGF32-32-8 CGF40-40-10
Capacity(for 500ml) 2000 3000-4000 6000-8000 8000-12000 13000-15000 16000-18000
Suitable bottle shapes PET circular or square
Bottle diameter(mm) Dia50-Dia115mm
Bottle height (mm) 160-320mm
Compressor air 0.3-0.7MPa
Washing meidium Aseptic water
Rinsing pressure >0.06MPa <0.2mpa<>
Application Water bottling machine
Total power (KW) 4.4kw 4.4kw 4.4kw 5.2kw 6.2kw 7.8kw
Overall dimensions 2.3*1.9m 2.5*1.9m 2.8*2.15m 3.1*2.5m 3.8*2.8m 4.5*3.3m
Height 2.3m 2.5m 2.5m 2.5m 2.5m 2.6m
Weight(kg) 2500kg 3200kg 4000kg 4500kg 6500kg 8000kg

Auxiliary machines
  
Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head

RO water treatment system

We use specialized equipment to produce high-quality pure water, mineral water, and other beverages. The core components of our RO Water Treatment Plant include silica sand filters, activated carbon filters, sodium ion exchangers, hollow fiber filters, reverse osmosis (RO) systems, UV sterilizers, precision filters, ozone generators, and water storage tanks.

This comprehensive system effectively removes impurities such as organic matter, iron, and manganese, and reduces water hardness, ensuring that the water meets all required standards for fresh drinking water. The treated water quality fully complies with national fresh water standards, making it suitable for bottling and consumption.

Blow molding system

1. Superior Mechanical Strength: The bottles are impact-resistant, durable, and resistant to cracking.
2. Precise Bottle Neck and Thread Dimensions: The bottle neck and threads are manufactured to exact specifications, ensuring a perfect fit.
3. Direct Molding of Safe Threads: The plastic medicine bottle features a thread that can be directly molded for added safety and efficiency.
4. Accurate Product Design: The size and weight of the bottle are carefully calculated and designed to meet specifications with no deviations.
5. Smooth and Lustrous Surface: The bottle's neck, mouth, and body have a high-quality finish, with a smooth surface and uniform appearance.
6. Seamless Joint: The joint seam of the bottle body is smooth with no excess rubber, ensuring a flawless finish.

Automatic labeling machine

1.  Versatile Labeling Application: The hot melt glue labeling machine is suitable for a wide variety of container materials, offering flexibility in production.

2.  Cost-Effective Labeling: The machine provides a cost-efficient labeling solution, making it ideal for users with diverse container types and varying production needs.

3.  Economical for Mass Production: This model offers excellent value for large-scale production, combining affordability with integrated operations for streamlined processes.

4.  Modular Design for Easy Adaptation: The equipment incorporates a modular design, making it easy and quick for users to switch between different bottle types with minimal adjustments.

PE film packaging machine

The Automatic PE Film Heat Shrink Wrapping Machine is designed for wrapping a variety of products, including pop-top bottles, mineral water bottles, beer, soft drinks, and more. When paired with a PE film shrink tunnel, it ensures perfect packaging for each item. The entire production process is based on advanced German technology, with key components sourced from internationally renowned manufacturers.

This machine features seven actuating motors that work in unison to wrap products with plastic film. The system efficiently groups multiple bottles together and passes them through the heat shrink tunnel, ensuring a tight, secure, and high-quality shrink-wrap finish for each batch.

After Sales Service

To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.


Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.

Fully Automated Spring Water Filling Machine Including Bottle Capping, Labeling, Packing and Bottling Machine. 18 Head

   


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