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24000bph Fully Automatic Fruit Juice Bottling Production Line for High-Capacity Beverage Filling

Our 24000bph Fully Automatic Fruit Juice Bottling Production Line is an advanced and efficient system tailored for high-capacity juice production. This automated line combines washing, filling, and capping into a single streamlined process, offering a dependable solution for large-scale beverage manufacturing. It is perfect for bottling various types of drinks, including fruit juices, teas, and flavored beverages, ensuring exceptional accuracy, rapid operation, and versatility.
 
King Machine is the leading manufacturer of beverage packaging machinery. We supply the 24000bph Fully Automatic Fruit Juice Bottling Production Line for High-Capacity Beverage Filling with high efficiency and reliability. King Machine provides excellent service to our global customers. We also offer customized solutions based on clients’ specific requirements. Contact us today!
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Product Description

  24000bph Fruit Juice Production Line for Training Centers Small Capacity

  

24000BPH Fully Automatic Fruit Juice Bottling Production Line for High-Capacity Beverage Filling in PET Bottles


King Machine Co., Ltd. offers a high-capacity juice filling machine for fruit juice, flavored water, and non-carbonated beverages. This production line uses hot filling technology to maintain beverage quality and safety. It is suitable for PET bottles with adjustable sizes and specifications.


This juice filling line combines bottle blowing, filling, and capping into a single process, reducing manual work and increasing efficiency. It supports both round and square bottles and offers multiple labeling and packaging options. Customers can choose between automatic and manual palletizing based on production needs.


The system operates under standard industrial power requirements and performs well in different environmental conditions. It is widely used in juice bottling plants, beverage factories, and large-scale bottled water production.


Product Specifications

Containers and specifications
Project Name: Full Automatic Complete Juice 2000-20000bph Production Line Hot Filling Fruit Juice 
Material Shape Filling volume Filling level(mm) Neck type
PET Bottle Square or Round Bottle  100-2000ml  Distance from bottle neck 
According request
As request
Adjustable specifications of the bottle type (Middle Mould BaseBottle diameter ≤105mm Bottle Height≤335mm
  Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added.
Juice Preparation Fruit , Concentrate, Powder mixing .....
Container Label & Control Mode Packaging system Palletizing system

Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label 
Manual / Automatic
Packing system Min, Spec. Manual 
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer 
Manual Palletizer 
  Manual 
Film shrinker
Wrap Around packer 
Robert Packing Machine 
1*2
2*3
3*4
4*6
3*5
 
User Ambient Conditions Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%


This bottled water Combiblock is a practical choice for businesses looking to expand bottle beverage production. The fully automated Juice Filling Line ensures high efficiency while maintaining product quality.

  

Features and Applications of 24000BPH Fully Automatic Fruit Juice Bottling Production Line


High-Speed Production for Large-Scale Operations

The juice filling line processes up to 24,000 bottles per hour, making it suitable for large beverage manufacturers. It ensures stable performance, reducing downtime and maximizing efficiency. This system supports continuous operation, making it ideal for businesses requiring high-volume output.


Flexible Bottle Handling and Filling Options

Designed to accommodate bottles from 100ml to 2000ml, this bottling line supports PET and glass bottles in various shapes. The adjustable filling system ensures precision for different liquid viscosities. It integrates seamlessly with bottled water blowing filling capping Combibloc, allowing quick adaptation to different beverage types.


Advanced Hot Filling Technology

The system uses hot filling to maintain the freshness and quality of fruit juice. This process reduces microbial contamination and extends the shelf life of the product. The juice filling machine operates with controlled temperature adjustments, ensuring the integrity of heat-sensitive beverages.


Intelligent Control and Energy Efficiency

A PLC and HMI-based control system allows real-time monitoring and precise adjustments. Operators can track the entire production process from a single interface. The machine is designed with energy-saving features to reduce power consumption while maintaining high-speed performance.


Customizable Labeling and Packaging Solutions

The production line supports multiple labeling options, including PVC shrink labels, hot melt roll-fed labels, and full or half-wrap labels. Various packaging solutions, such as shrink film, wrap-around, and robotic palletizing, provide flexibility for different market demands.


Applications in Beverage Production

  • fruit juice: suitable for both clear and pulpy juices

  • bottled water: works with mineral and purified water production

  • dairy beverages: handles milk, yogurt, and other liquid dairy products

  • alcoholic drinks: compatible with beer, wine, and spirits

  • non-carbonated drinks: supports flavored and vitamin-enhanced beverages


This juice filling line integrates bottle beverage production with advanced technology to meet the needs of high-capacity beverage manufacturers.


Detailed Photos

 

24000bph Fruit Juice Production Line for Training Centers Small Capacity

Washing Heads

  • The rotary disk is made entirely of SUS304 stainless steel for durability and hygiene.

  • Features imported high-efficiency spray nozzles, spraying water at a specific angle to ensure thorough cleaning of the inner walls of bottles. This design helps save water and improves the rinsing process.

  • Bottle clamp and lifting mechanism use Germany Igus corrosion-resistant bearings, requiring no maintenance.

  • The washing part is moved by a frame, utilizing a gear transmission system for efficient operation.

 

Filling Heads

  • Our modular filling platform is highly flexible and innovative, designed to meet the diverse needs of bottling lines.

  • By selecting the most suitable filling valve, we offer optimized solutions for a variety of products, ensuring compatibility with multiple product types on a single production line.


24000bph Fruit Juice Production Line for Training Centers Small Capacity
24000bph Fruit Juice Production Line for Training Centers Small Capacity

Capping Heads

  • The AROL capping machine from Italy, known for its precision and reliability, is integrated into the 3-in-1 filling unit, improving operational efficiency and reducing product defects.

  • Designed with the help of Shanghai Jiao Tong University's mechanical engineering experts, our capping system ensures high-precision performance.



Complete Turnkey Solutions for Juice Production

We offer a full turnkey project for juice production, covering all essential systems and equipment:

  • Water treatment system – filters and purifies water for beverage production

  • Bottle blowing machine – produces PET bottles for filling

  • Air conveyor – transports empty bottles efficiently

  • Juice filling machine – fills bottles with juice accurately

  • Cap elevator – delivers caps to the capping system

  • Blow dryer – removes moisture from bottle surfaces

  • Flat conveyor – moves bottles through the production line

  • Code sprayer – prints production dates on bottles

  • Labeling machine – applies labels for branding and compliance

  • Bottle shrink wrapping machine – securely packages bottles for distribution

  • Injection molding machines – manufactures PET preforms for bottle production


Our solutions integrate advanced automation, ensuring efficiency and quality throughout the juice production process.


Production Flow Chart:Automatic Bottle Blowing Machine → Air Conveyor System → Washing, Filling, Capping 3-in-1 Machine → Conveyor System → Automatic Sleeve Labeling Machine → Automatic Film Shrink Packing Machine → Carton Packing Machine.



24000bph Fruit Juice Production Line for Training Centers Small Capacity
Machines of juice production line
  

Key Juice Processing Equipment

  1. Hot Water Tank: Ensures optimal temperature regulation for juice production.

  2. Sugar Melting Plate Heat Exchanger: Facilitates the melting of sugar for a consistent product.

  3. Mixing Tank: Blends ingredients uniformly to achieve desired flavor profiles.

  4. Buffer Tank: Maintains smooth operation by regulating flow between processes.

  5. Homogenizer Machine: Ensures product consistency by breaking down particles.

  6. UHT Sterilizer: Provides ultra-high-temperature sterilization for safety and shelf life.

  7. Aseptic Storage Tank: Safely stores juice post-sterilization.

  8. CIP Cleaning System: Ensures efficient cleaning of the production line.

24000bph Fruit Juice Production Line for Training Centers Small Capacity

Bottle Cooling System

Our advanced spraying cooling machine utilizes a three-zone treatment with adjustable circulating cooling water. This system is suitable for various non-carbonated materials including tea, juice, and sauces. Made from SUS304 stainless steel, it guarantees stability and smooth operation.

 

24000bph Fruit Juice Production Line for Training Centers Small Capacity

RO Water Treatment System

Our Reverse Osmosis (RO) Water Treatment Plant employs multiple processes such as silica sand filters, activated carbon filters, sodium ion exchangers, and UV sterilizers. This system effectively removes impurities like organic matter and iron, ensuring water quality meets state standards for fresh drinking water.

Blow Molding System

  1. Exceptional mechanical strength and impact resistance.

  2. Precise bottle mouth and thread measurements.

  3. Direct molding of safe threads for plastic medicine bottles.

  4. Accurate size and weight specifications.

  5. Smooth, lustrous surface finish on bottle bodies.

  6. Seamless joint construction for quality assurance.

Automatic Labeling Machine

  1. Versatile hot melt glue labeling machine suitable for various container materials.

  2. Cost-effective labeling solution for diverse container types.

  3. Economical for mass production with integrated operations.

  4. Modular design simplifies bottle changeovers.

PE Film Packaging Machine

Our automatic PE film heat shrink wrapping machine is perfect for products like mineral water and beverages. It works in conjunction with a PE film shrink tunnel to ensure perfect packaging. Designed with advanced German technology and imported components, it efficiently packs products in groups.

After Sales Service

With nearly 15 years of experience, King Machine specializes in liquid bottling and packaging solutions, including bottled water production lines, juice filling lines, and complete carbonated soft drink turnkey projects. We provide customized solutions to meet specific production needs, ensuring efficiency and quality. Our expertise in juice filling machines and bottle beverage production helps businesses optimize their operations with reliable and high-performance equipment.

24000bph Fruit Juice Production Line for Training Centers Small Capacity
   


Contact Information

For more information about our 24000 BPH Fruit Juice Production Line for training centers, please contact:

Zhangjiagang King Machine Co., Ltd


Tel: +86-15262329859

Email: jane@king-machine.com

WhatsApp: +86-15262329859


Address: NO.22 East Seven Road, Donglai Town, Zhangjiagang City, Jiangsu Province, China

Feel free to reach out for inquiries or detailed information about our products and services.

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Email: jane@king-machine.com
WhatsApp: +86-15262329859
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