| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The Soda Water Processing Filling Bottling Packing Machine Line is a fully automated, end-to-end solution designed for the efficient production of carbonated beverages, including soda water, sparkling water, and flavored seltzers. Engineered to maintain the integrity of carbonation while ensuring hygiene and precision, this integrated line combines water treatment, carbonation, filling, capping, labeling, and packaging into a seamless workflow. With a production capacity ranging from 5,000 to 20,000 bottles per hour (depending on bottle size), it caters to both large-scale beverage manufacturers and craft producers, supporting diverse bottle types: PET, glass, and aluminum, in sizes from 200ml to 2L. The system features advanced isobaric filling technology to minimize CO₂ loss and prevent foaming, making it ideal for preserving the effervescence and taste of premium soda products.
Integrated Carbonation System:
A high-efficiency carbonator uses counter-current gas-liquid mixing (3-6 bar pressure) to dissolve CO₂ uniformly (2.5-4.0 volumes), with in-line sensors monitoring carbonation levels in real time.
Optional nitrogen blanketing reduces dissolved oxygen to <100ppb, critical for preventing oxidation in flavored sodas and electrolyte waters.
Isobaric Filling Technology:
Maintains bottle internal pressure equal to the carbonation pressure (2-4 bar) during filling to eliminate foam overflow and ensure consistent fill levels (±1.5ml for 500ml bottles).
Retractable nozzles avoid contact with bottle rims, reducing contamination risks, while servo-driven valves adjust flow rates for different bottle shapes (slim, sport, or standard).
Multi-Bottle Compatibility:
Quick-changeover components (star wheels, guides, capping heads) allow seamless switching between PET (50-100mm diameter), glass (60-90mm), and aluminum bottles (55-85mm) in <20 minutes without tools.
Supports both screw caps (28-48mm) and snap-on caps, with magnetic torque control (3-10N·m) ensuring airtight seals and tamper evidence.
Hygienic Design & Easy Maintenance:
Wetted parts constructed from food-grade 316L stainless steel and FDA-compliant EPDM seals, with electropolished surfaces (Ra ≤0.8μm) to prevent biofilm formation.
Automatic CIP (Clean-in-Place) system uses alkaline/acid washes (40-60°C) to remove residual sugars and CO₂ residues, with a 30-minute cycle reducing manual labor by 80%.
Intelligent Control & Quality Assurance:
PLC-based HMI with 15-inch touchscreen displays real-time data (carbonation levels, fill accuracy, OEE) and stores up to 100 product recipes for one-touch recall.
In-line vision system inspects cap alignment, label position, and fill volume, with automatic rejection of non-conforming bottles (defect rate <0.1%).
Carbonated Soft Drinks: Processes classic soda water, lemon-lime sodas, and premium craft sodas in PET bottles for retail and foodservice.
Sparkling & Flavored Water: Fills alkaline water, fruit-infused seltzers, and electrolyte drinks in sleek glass or aluminum bottles for premium markets.
Functional Beverages: Suitable for probiotic sparkling drinks, vitamin-enriched sodas, and low-calorie carbonated beverages, with optional nitrogen flushing to protect sensitive ingredients.
Private Label Production: Supports quick brand changes via customizable labeling modules (pressure-sensitive, shrink sleeve), ideal for co-packers and regional brands.
Q: Can this line handle non-carbonated beverages as well?
A:Yes, the carbonation system can be bypassed for still water or juices, with the filling module switching to gravity-flow mode. Contact our team for custom nozzle configurations.
Q: What is the minimum/maximum bottle height the line can process?
A:It handles bottle heights from 100mm (200ml) to 300mm (2L). Customized guides are available for non-standard heights, such as 1.5L oval-shaped bottles.
Q: How does the machine prevent CO₂ loss during filling?
A:The isobaric filling chamber maintains equal pressure between the product tank and the bottle, ensuring no pressure differential that could cause foam or gas escape. A CO₂ recovery system also recycles purge gas, reducing consumption by 30%.
Q: What safety features are included for high-pressure operations?
A:Pressure relief valves, safety interlocks, and emergency stop buttons comply with CE and OSHA standards. The carbonation tank is rated for 10 bar working pressure with burst discs for overpressure protection.
Q: Can it integrate with a bottle blowing machine for PET preforms?
A:Yes, the line can be connected to an upstream blow molder via a conveyor interface, creating a fully automated preform-to-bottle-to-packaging solution.
The Soda Water Processing Filling Bottling Packing Machine Line is a fully automated, end-to-end solution designed for the efficient production of carbonated beverages, including soda water, sparkling water, and flavored seltzers. Engineered to maintain the integrity of carbonation while ensuring hygiene and precision, this integrated line combines water treatment, carbonation, filling, capping, labeling, and packaging into a seamless workflow. With a production capacity ranging from 5,000 to 20,000 bottles per hour (depending on bottle size), it caters to both large-scale beverage manufacturers and craft producers, supporting diverse bottle types: PET, glass, and aluminum, in sizes from 200ml to 2L. The system features advanced isobaric filling technology to minimize CO₂ loss and prevent foaming, making it ideal for preserving the effervescence and taste of premium soda products.
Integrated Carbonation System:
A high-efficiency carbonator uses counter-current gas-liquid mixing (3-6 bar pressure) to dissolve CO₂ uniformly (2.5-4.0 volumes), with in-line sensors monitoring carbonation levels in real time.
Optional nitrogen blanketing reduces dissolved oxygen to <100ppb, critical for preventing oxidation in flavored sodas and electrolyte waters.
Isobaric Filling Technology:
Maintains bottle internal pressure equal to the carbonation pressure (2-4 bar) during filling to eliminate foam overflow and ensure consistent fill levels (±1.5ml for 500ml bottles).
Retractable nozzles avoid contact with bottle rims, reducing contamination risks, while servo-driven valves adjust flow rates for different bottle shapes (slim, sport, or standard).
Multi-Bottle Compatibility:
Quick-changeover components (star wheels, guides, capping heads) allow seamless switching between PET (50-100mm diameter), glass (60-90mm), and aluminum bottles (55-85mm) in <20 minutes without tools.
Supports both screw caps (28-48mm) and snap-on caps, with magnetic torque control (3-10N·m) ensuring airtight seals and tamper evidence.
Hygienic Design & Easy Maintenance:
Wetted parts constructed from food-grade 316L stainless steel and FDA-compliant EPDM seals, with electropolished surfaces (Ra ≤0.8μm) to prevent biofilm formation.
Automatic CIP (Clean-in-Place) system uses alkaline/acid washes (40-60°C) to remove residual sugars and CO₂ residues, with a 30-minute cycle reducing manual labor by 80%.
Intelligent Control & Quality Assurance:
PLC-based HMI with 15-inch touchscreen displays real-time data (carbonation levels, fill accuracy, OEE) and stores up to 100 product recipes for one-touch recall.
In-line vision system inspects cap alignment, label position, and fill volume, with automatic rejection of non-conforming bottles (defect rate <0.1%).
Carbonated Soft Drinks: Processes classic soda water, lemon-lime sodas, and premium craft sodas in PET bottles for retail and foodservice.
Sparkling & Flavored Water: Fills alkaline water, fruit-infused seltzers, and electrolyte drinks in sleek glass or aluminum bottles for premium markets.
Functional Beverages: Suitable for probiotic sparkling drinks, vitamin-enriched sodas, and low-calorie carbonated beverages, with optional nitrogen flushing to protect sensitive ingredients.
Private Label Production: Supports quick brand changes via customizable labeling modules (pressure-sensitive, shrink sleeve), ideal for co-packers and regional brands.
Q: Can this line handle non-carbonated beverages as well?
A:Yes, the carbonation system can be bypassed for still water or juices, with the filling module switching to gravity-flow mode. Contact our team for custom nozzle configurations.
Q: What is the minimum/maximum bottle height the line can process?
A:It handles bottle heights from 100mm (200ml) to 300mm (2L). Customized guides are available for non-standard heights, such as 1.5L oval-shaped bottles.
Q: How does the machine prevent CO₂ loss during filling?
A:The isobaric filling chamber maintains equal pressure between the product tank and the bottle, ensuring no pressure differential that could cause foam or gas escape. A CO₂ recovery system also recycles purge gas, reducing consumption by 30%.
Q: What safety features are included for high-pressure operations?
A:Pressure relief valves, safety interlocks, and emergency stop buttons comply with CE and OSHA standards. The carbonation tank is rated for 10 bar working pressure with burst discs for overpressure protection.
Q: Can it integrate with a bottle blowing machine for PET preforms?
A:Yes, the line can be connected to an upstream blow molder via a conveyor interface, creating a fully automated preform-to-bottle-to-packaging solution.
