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A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
Product Description
We have created a versatile blowing filling and capping combination block by integrating optical, mechanical, electrical, and pneumatic technologies. It uses a servo system for synchronized control, allowing for the unified management and operation of multiple machines. This enhances the efficiency of the entire production line while reducing investment, energy usage, and maintenance costs. The system is ideal for producing carbonated drinks, juice, water, and other beverages.
Parameter | Value |
Packaging Type | Plastic bottles |
Voltage | 220/380V, 50Hz |
Capacity | 2000BPH, 4000BPH, 6000BPH, 8000BPH, 12000BPH, 16000BPH, 20000BPH |
Filling Accuracy | 99% |
Drive Type | Electric |
Dimensions | 2200x2100x2200mm (LxWxH) |
Key Components | Motor, Pressure Vessel, PLC, Gear, Engine |
Material | 304/316 Stainless Steel |
Control Method | PLC + Touch Screen |
Filling Valve | High-speed valve |
Bottle Range | 200-2500ml (customizable) |
Highly automated: Blowing, filling and capping are integrated in one blow-fill-cap machine for seamless operation.
Multiple bottle types: Suitable for PET bottles and glass bottles, it is a flexible choice to meet various packaging needs.
High filling accuracy: The blow-fill-cap machine has high filling accuracy, with an error within 1%.
Customizable design: The machine can be customized according to specific customer requirements to ensure optimal performance to meet different needs.
Complete water treatment solution: We provide a complete all-in-one water filling machine solution, including water treatment equipment, PET bottle blow molding machine, and filling and capping system.
Blowing section: High-speed modular design ensures low cost, stable operation and high bottling performance.
Water treatment section: Simple operation, low maintenance cost and low energy consumption enable efficient water treatment in water production lines.
Filling and capping section: Adopting well-known brand components and stainless steel materials, high filling accuracy ensures durability of water filling lines.
Labeling section: Provides high-precision and high-speed labeling for effective branding and packaging.
Packaging section: Provides a variety of packaging solutions, including shrink packaging and carton packaging for water packaging lines.
Conveying system: The system is energy-efficient and efficient, equipped with an automatic lubrication system and a space-saving design to optimize the performance of water packaging lines.
1. What is a BFS machine?
A BFS machine combines three functions, blowing, filling and capping, into one system for efficient bottling. It is designed to automate the entire water production process with one seamless production line.
2. What types of products can a BFS machine be used for?
Our BFS machines are ideal for water packaging lines, especially for filling pure mineral water and other beverages into PET bottles.
3. How does a BFS machine help improve production efficiency?
The BFS machine combines blowing, filling and capping in one system, saving space and increasing production speed, thus achieving a high-speed water production line.
4. Can a BFS machine be customized for different bottle sizes?
Yes, the BFS machine can accommodate a variety of bottle sizes, ranging from 200 ml to 2000 ml, suitable for different types of beverage packaging.
5. How does a high-speed machine improve overall productivity?
The high-speed all-in-one machine significantly enhances the water filling line by increasing bottling speed, improving precision and reducing production costs, helping companies to effectively expand water production.
Blowing part
The automatic rotary blow molding machine offers five key technical benefits. It efficiently produces various PET bottles with high output and low energy consumption. Unlike the linear blow molding machine, the rotary version separates and independently controls sealing and stretching. Its strong clamping force ensures stable bottle adjustments, uniform bottle strength, and a thinner mold clamping line. Significant upgrades in frame reinforcement and track optimization contribute to reduced vibrations and enhanced stability. Additionally, the optimized heating distance reduces energy consumption by 25% while achieving comparable results to leading international brands.
Washing Filling Capping
This machine is mainly used for water filling operations. It integrates the three functions of bottle washing, filling and capping. The whole process is automated and suitable for filling mineral water and purified water in polyester bottles and plastic bottles.
Bottle washing, filling and sealing adopt the wheel-type bottleneck conveying method.
The turntable is made of SUS304 stainless steel.
The filling method is free radical filling.
The filling valve is made of SUS304.
The filling valve has a reasonable structural design and accurate filling volume.
The capping machine is the most accurate machine in the three-in-one unit, which has a huge impact on the reliability of equipment operation and the defective rate of products. We introduced the world's most advanced Italian AROL capping machine technology, combined with the production experience of filling machines, and invited experts and professors from the Institute of Mechanical and Electrical Design and Automation Technology of the School of Mechanical Engineering of Shanghai Jiaotong University to assist in the design.
Auxiliary machines
We use various equipment to produce pure and mineral water. The main components of the RO Water Treatment Plant include a silica sand filter, activated carbon filter, sodium ion exchanger, hollow fiber, reverse osmosis (RO), UV sterilizer, precision filter, ozone generator, and water tank. This system effectively removes organic impurities, iron, manganese, and reduces water hardness, ensuring that the water quality meets the state fresh drinking water standards.
The bottle conveyor belt operates in sync with the main equipment and the connected upstream and downstream systems.
During the transport process, bottles are securely held without falling, jamming, or blocking.
A buffer platform can be added before the labeling machine, with a typical buffering time of 1-2 minutes, depending on user requirements.
The hot melt glue labeling machine is designed for containers made from various materials.
It offers lower label costs, catering to users with a wide range of container types.
This model is the most cost-effective for large-scale production and integrated operations.
The machine utilizes a modular design, allowing easy bottle changes for users.
The automatic PE film heat shrink packaging machine is very suitable for packaging products such as cans, bottles, mineral water, beer and beverages. It works with the PE film shrink tunnel to ensure perfect packaging. The production process adopts advanced German technology, and the key components are from well-known companies around the world. It has seven execution motors that work together to pack multiple bottles together with plastic film through the heat shrink packaging machine.
A to Z Pure Water Beverage Drink Blow/ Fill/ Cap Combiblock Filling Machine
Product Description
We have created a versatile blowing filling and capping combination block by integrating optical, mechanical, electrical, and pneumatic technologies. It uses a servo system for synchronized control, allowing for the unified management and operation of multiple machines. This enhances the efficiency of the entire production line while reducing investment, energy usage, and maintenance costs. The system is ideal for producing carbonated drinks, juice, water, and other beverages.
Parameter | Value |
Packaging Type | Plastic bottles |
Voltage | 220/380V, 50Hz |
Capacity | 2000BPH, 4000BPH, 6000BPH, 8000BPH, 12000BPH, 16000BPH, 20000BPH |
Filling Accuracy | 99% |
Drive Type | Electric |
Dimensions | 2200x2100x2200mm (LxWxH) |
Key Components | Motor, Pressure Vessel, PLC, Gear, Engine |
Material | 304/316 Stainless Steel |
Control Method | PLC + Touch Screen |
Filling Valve | High-speed valve |
Bottle Range | 200-2500ml (customizable) |
Highly automated: Blowing, filling and capping are integrated in one blow-fill-cap machine for seamless operation.
Multiple bottle types: Suitable for PET bottles and glass bottles, it is a flexible choice to meet various packaging needs.
High filling accuracy: The blow-fill-cap machine has high filling accuracy, with an error within 1%.
Customizable design: The machine can be customized according to specific customer requirements to ensure optimal performance to meet different needs.
Complete water treatment solution: We provide a complete all-in-one water filling machine solution, including water treatment equipment, PET bottle blow molding machine, and filling and capping system.
Blowing section: High-speed modular design ensures low cost, stable operation and high bottling performance.
Water treatment section: Simple operation, low maintenance cost and low energy consumption enable efficient water treatment in water production lines.
Filling and capping section: Adopting well-known brand components and stainless steel materials, high filling accuracy ensures durability of water filling lines.
Labeling section: Provides high-precision and high-speed labeling for effective branding and packaging.
Packaging section: Provides a variety of packaging solutions, including shrink packaging and carton packaging for water packaging lines.
Conveying system: The system is energy-efficient and efficient, equipped with an automatic lubrication system and a space-saving design to optimize the performance of water packaging lines.
1. What is a BFS machine?
A BFS machine combines three functions, blowing, filling and capping, into one system for efficient bottling. It is designed to automate the entire water production process with one seamless production line.
2. What types of products can a BFS machine be used for?
Our BFS machines are ideal for water packaging lines, especially for filling pure mineral water and other beverages into PET bottles.
3. How does a BFS machine help improve production efficiency?
The BFS machine combines blowing, filling and capping in one system, saving space and increasing production speed, thus achieving a high-speed water production line.
4. Can a BFS machine be customized for different bottle sizes?
Yes, the BFS machine can accommodate a variety of bottle sizes, ranging from 200 ml to 2000 ml, suitable for different types of beverage packaging.
5. How does a high-speed machine improve overall productivity?
The high-speed all-in-one machine significantly enhances the water filling line by increasing bottling speed, improving precision and reducing production costs, helping companies to effectively expand water production.
Blowing part
The automatic rotary blow molding machine offers five key technical benefits. It efficiently produces various PET bottles with high output and low energy consumption. Unlike the linear blow molding machine, the rotary version separates and independently controls sealing and stretching. Its strong clamping force ensures stable bottle adjustments, uniform bottle strength, and a thinner mold clamping line. Significant upgrades in frame reinforcement and track optimization contribute to reduced vibrations and enhanced stability. Additionally, the optimized heating distance reduces energy consumption by 25% while achieving comparable results to leading international brands.
Washing Filling Capping
This machine is mainly used for water filling operations. It integrates the three functions of bottle washing, filling and capping. The whole process is automated and suitable for filling mineral water and purified water in polyester bottles and plastic bottles.
Bottle washing, filling and sealing adopt the wheel-type bottleneck conveying method.
The turntable is made of SUS304 stainless steel.
The filling method is free radical filling.
The filling valve is made of SUS304.
The filling valve has a reasonable structural design and accurate filling volume.
The capping machine is the most accurate machine in the three-in-one unit, which has a huge impact on the reliability of equipment operation and the defective rate of products. We introduced the world's most advanced Italian AROL capping machine technology, combined with the production experience of filling machines, and invited experts and professors from the Institute of Mechanical and Electrical Design and Automation Technology of the School of Mechanical Engineering of Shanghai Jiaotong University to assist in the design.
Auxiliary machines
We use various equipment to produce pure and mineral water. The main components of the RO Water Treatment Plant include a silica sand filter, activated carbon filter, sodium ion exchanger, hollow fiber, reverse osmosis (RO), UV sterilizer, precision filter, ozone generator, and water tank. This system effectively removes organic impurities, iron, manganese, and reduces water hardness, ensuring that the water quality meets the state fresh drinking water standards.
The bottle conveyor belt operates in sync with the main equipment and the connected upstream and downstream systems.
During the transport process, bottles are securely held without falling, jamming, or blocking.
A buffer platform can be added before the labeling machine, with a typical buffering time of 1-2 minutes, depending on user requirements.
The hot melt glue labeling machine is designed for containers made from various materials.
It offers lower label costs, catering to users with a wide range of container types.
This model is the most cost-effective for large-scale production and integrated operations.
The machine utilizes a modular design, allowing easy bottle changes for users.
The automatic PE film heat shrink packaging machine is very suitable for packaging products such as cans, bottles, mineral water, beer and beverages. It works with the PE film shrink tunnel to ensure perfect packaging. The production process adopts advanced German technology, and the key components are from well-known companies around the world. It has seven execution motors that work together to pack multiple bottles together with plastic film through the heat shrink packaging machine.