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Product Description
Kingfilling Blowing-Filling-Capping Combiblock 3-in-1 PET bottle mango juice production line is a fully automatic high-speed beverage production equipment integrating blowing, filling and capping. It is specially designed for PET bottled juice, water, tea beverages and other liquid beverages. The modular structure (Combiblock Technology) seamlessly integrates the blow molding machine, filler and capper, greatly reducing the equipment footprint and the risk of pollution in the production process. It is suitable for beverage production companies with high production capacity requirements. Its core technology covers the entire process from preform processing to finished product packaging, supports customized bottle shapes and filling capacity, and is an ideal solution for creating an efficient, hygienic and energy-saving modern water production line.
Automation | Fully Automatic |
Capacity | 12,000 - 54,000 bottles/hour |
Bottle Size | 250ml - 2000ml (Customizable) |
Bottle Type | PET Bottles, Screw Caps |
Control | PLC Control System, Touchscreen Operation |
Material | SUS304 / SUS316 Stainless Steel |
Filling Principle | Atmospheric Pressure Filling |
Dimensions | Customizable based on customer needs |
Production Range | Water, Juice, Carbonated Drinks, etc. |
Three-in-one integrated design (Blow-Fill-Cap Machine)
The three processes of bottle blowing, filling and capping are completed in one, without manual intervention, which significantly improves production efficiency and reduces the risk of cross-contamination.
High compatibility and flexibility
Adapts to a variety of PET bottle types (round, square, special-shaped) and capacities (200ml-2000ml), and can quickly switch to produce different specifications of juice, pure water or functional beverages.
Fully automated control (Water Production Line)
Equipped with PLC intelligent control system and touch screen operation interface, real-time monitoring of production parameters (temperature, pressure, filling accuracy) to ensure stable output of high-quality products.
High-efficiency energy-saving technology
The energy-saving servo drive system and closed-loop air recovery device are used to reduce energy consumption by 30% compared with traditional equipment, meeting green production standards.
Food-grade hygiene guarantee
The key components are made of 316L stainless steel, equipped with CIP online cleaning system, which meets GMP and FDA certification requirements and is suitable for high hygiene standard scenes such as water packaging lines.
Space and cost saving
The integrated Combiblock structure reduces the floor space by 40% compared with traditional split equipment, while reducing equipment procurement and maintenance costs.
Ultra-high-speed production capacity
Up to 24,000 bottles/hour (500ml standard bottle), meeting the batch requirements of large water filling lines and juice production companies.
Low preform loss rate
Precise preform heating and stretching technology, preform utilization rate reaches 99.5%, reducing raw material waste.
Wide industry application
In addition to mango juice, it can also be used for water packaging lines and liquid food production such as mineral water (Combiblock Water Filling Machine), tea beverages, sports drinks, etc.
This equipment is designed for PET bottled liquids and is suitable for:
Fruit juice and pulp beverages: filling of viscous liquids such as mango, orange juice, and mixed fruit and vegetable juice.
Water production field: fully automatic water production and packaging line for pure water, mineral water, and sparkling water.
Functional beverages: high-speed filling and capping of sports drinks, vitamin water, and plant protein beverages.
Food industry: aseptic filling of condiments such as soy sauce, vinegar, and cooking oil.
Q1: Does the equipment support customization of other bottle types?
A: Yes. The blowing mold can be customized according to customer needs to adapt to PET bottles of different shapes and capacities to ensure diversified production of water packaging lines.
Q2: How to ensure filling accuracy and sanitary safety?
A: High-precision flow meter and negative pressure filling technology are used, with an error of ≤±1%; fully enclosed aseptic filling environment + CIP/SIP cleaning system to meet the hygiene standards of the water production line.
Q3: How long is the equipment maintenance cycle?
A: It is recommended to perform comprehensive maintenance once a quarter. The key lubrication parts adopt a maintenance-free design to reduce the downtime of the water packaging line.
Q4: Can it be compatible with hot filling and cold filling processes?
A: Yes. The filling temperature can be adjusted from 5℃ to 85℃ to meet the needs of high-temperature filling of juice and normal-temperature filling of mineral water
Auxiliary machines
Our advanced reverse osmosis (RO) water treatment system is designed to purify raw water by removing impurities, bacteria and harmful substances, ensuring that your water or juice production meets the highest international quality standards. The system includes various filtration stages such as silica sand filters, carbon filters and UV sterilizers to achieve thorough purification. This system ensures that the water used in your production line is pure and safe to drink.
The bottle belt is synchronously tracked with the host or upstream and downstream equipment and connected to the control system.
No bottles are dropped, stuck or blocked during the conveying process.
Set up a buffer platform in front of the labeling machine according to user needs (the buffer time is generally about 1-2 minutes).
The hot melt adhesive labeling system is designed to be flexible and easy to use. It can handle different types of containers and materials, providing an economical solution for large-scale production. The modular design of the system allows for quick adjustment to accommodate different bottle shapes, sizes and label types, ensuring a smooth transition between different product runs. It is ideal for high-volume operations that require fast changeovers.
The automatic shrink wrapper is ideal for shrink-wrapping bottled products, such as mango juice. The system uses advanced heat shrink technology to seal the product tightly, reducing the risk of contamination and enhancing shelf appeal. The machine is used in conjunction with a PE film shrink tunnel to ensure that the bottles are securely wrapped and protected during shipping and handling. The shrink wrap process is fast and efficient, reducing packaging costs and improving operational efficiency.
Product Description
Kingfilling Blowing-Filling-Capping Combiblock 3-in-1 PET bottle mango juice production line is a fully automatic high-speed beverage production equipment integrating blowing, filling and capping. It is specially designed for PET bottled juice, water, tea beverages and other liquid beverages. The modular structure (Combiblock Technology) seamlessly integrates the blow molding machine, filler and capper, greatly reducing the equipment footprint and the risk of pollution in the production process. It is suitable for beverage production companies with high production capacity requirements. Its core technology covers the entire process from preform processing to finished product packaging, supports customized bottle shapes and filling capacity, and is an ideal solution for creating an efficient, hygienic and energy-saving modern water production line.
Automation | Fully Automatic |
Capacity | 12,000 - 54,000 bottles/hour |
Bottle Size | 250ml - 2000ml (Customizable) |
Bottle Type | PET Bottles, Screw Caps |
Control | PLC Control System, Touchscreen Operation |
Material | SUS304 / SUS316 Stainless Steel |
Filling Principle | Atmospheric Pressure Filling |
Dimensions | Customizable based on customer needs |
Production Range | Water, Juice, Carbonated Drinks, etc. |
Three-in-one integrated design (Blow-Fill-Cap Machine)
The three processes of bottle blowing, filling and capping are completed in one, without manual intervention, which significantly improves production efficiency and reduces the risk of cross-contamination.
High compatibility and flexibility
Adapts to a variety of PET bottle types (round, square, special-shaped) and capacities (200ml-2000ml), and can quickly switch to produce different specifications of juice, pure water or functional beverages.
Fully automated control (Water Production Line)
Equipped with PLC intelligent control system and touch screen operation interface, real-time monitoring of production parameters (temperature, pressure, filling accuracy) to ensure stable output of high-quality products.
High-efficiency energy-saving technology
The energy-saving servo drive system and closed-loop air recovery device are used to reduce energy consumption by 30% compared with traditional equipment, meeting green production standards.
Food-grade hygiene guarantee
The key components are made of 316L stainless steel, equipped with CIP online cleaning system, which meets GMP and FDA certification requirements and is suitable for high hygiene standard scenes such as water packaging lines.
Space and cost saving
The integrated Combiblock structure reduces the floor space by 40% compared with traditional split equipment, while reducing equipment procurement and maintenance costs.
Ultra-high-speed production capacity
Up to 24,000 bottles/hour (500ml standard bottle), meeting the batch requirements of large water filling lines and juice production companies.
Low preform loss rate
Precise preform heating and stretching technology, preform utilization rate reaches 99.5%, reducing raw material waste.
Wide industry application
In addition to mango juice, it can also be used for water packaging lines and liquid food production such as mineral water (Combiblock Water Filling Machine), tea beverages, sports drinks, etc.
This equipment is designed for PET bottled liquids and is suitable for:
Fruit juice and pulp beverages: filling of viscous liquids such as mango, orange juice, and mixed fruit and vegetable juice.
Water production field: fully automatic water production and packaging line for pure water, mineral water, and sparkling water.
Functional beverages: high-speed filling and capping of sports drinks, vitamin water, and plant protein beverages.
Food industry: aseptic filling of condiments such as soy sauce, vinegar, and cooking oil.
Q1: Does the equipment support customization of other bottle types?
A: Yes. The blowing mold can be customized according to customer needs to adapt to PET bottles of different shapes and capacities to ensure diversified production of water packaging lines.
Q2: How to ensure filling accuracy and sanitary safety?
A: High-precision flow meter and negative pressure filling technology are used, with an error of ≤±1%; fully enclosed aseptic filling environment + CIP/SIP cleaning system to meet the hygiene standards of the water production line.
Q3: How long is the equipment maintenance cycle?
A: It is recommended to perform comprehensive maintenance once a quarter. The key lubrication parts adopt a maintenance-free design to reduce the downtime of the water packaging line.
Q4: Can it be compatible with hot filling and cold filling processes?
A: Yes. The filling temperature can be adjusted from 5℃ to 85℃ to meet the needs of high-temperature filling of juice and normal-temperature filling of mineral water
Auxiliary machines
Our advanced reverse osmosis (RO) water treatment system is designed to purify raw water by removing impurities, bacteria and harmful substances, ensuring that your water or juice production meets the highest international quality standards. The system includes various filtration stages such as silica sand filters, carbon filters and UV sterilizers to achieve thorough purification. This system ensures that the water used in your production line is pure and safe to drink.
The bottle belt is synchronously tracked with the host or upstream and downstream equipment and connected to the control system.
No bottles are dropped, stuck or blocked during the conveying process.
Set up a buffer platform in front of the labeling machine according to user needs (the buffer time is generally about 1-2 minutes).
The hot melt adhesive labeling system is designed to be flexible and easy to use. It can handle different types of containers and materials, providing an economical solution for large-scale production. The modular design of the system allows for quick adjustment to accommodate different bottle shapes, sizes and label types, ensuring a smooth transition between different product runs. It is ideal for high-volume operations that require fast changeovers.
The automatic shrink wrapper is ideal for shrink-wrapping bottled products, such as mango juice. The system uses advanced heat shrink technology to seal the product tightly, reducing the risk of contamination and enhancing shelf appeal. The machine is used in conjunction with a PE film shrink tunnel to ensure that the bottles are securely wrapped and protected during shipping and handling. The shrink wrap process is fast and efficient, reducing packaging costs and improving operational efficiency.