| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The Fully Automated 19L Drinking Water Bottle Filling Machine stands as a revolutionary solution in industrial hydration packaging, combining cutting-edge automation with uncompromising hygiene standards. Designed for round-the-clock operation, this system excels in bottling still or lightly carbonated water into 19-liter containers, which are widely used in office dispensers, residential deliveries, and emergency water supply chains. Its closed-loop production process begins with automatic bottle unscrambling, followed by high-pressure ionized air rinsing, triple-stage volumetric filling, torque-calibrated cap application, and laser-verified label placement. The machine’s architecture, crafted from FDA-compliant 316L stainless steel, resists microbial adhesion and chemical corrosion, ensuring compliance with NSF/ANSI 61 standards for drinking water systems. With IoT-enabled predictive maintenance alerts and energy recovery modules, it minimizes downtime while maximizing operational sustainability.
1. Intelligent Bottle Handling: Auto-sensing grippers adapt to bottle deformations up to ±3mm, reducing rejection rates by 98% compared to mechanical systems.
2. Multi-Stage Filtration: Integrates 5-micron sediment filters and UV+Ozone sterilization for water purity meeting WHO Guidelines for Drinking-Water Quality.
3. Dynamic Fill Control: Mass flow meters with temperature compensation adjust fill volumes in real-time, maintaining ±0.3% accuracy across 4°C–40°C liquid temperatures.
4. Capping Versatility: Processes 38mm–48mm screw caps, press-on tamper-evident seals, and flip-top closures with 10N–50N torque precision.
5. Cloud Connectivity: Secured Modbus TCP/IP protocol enables remote performance monitoring and OTA firmware updates via encrypted channels.
6. Sustainability Features: Recovers 90% of rinse water through reverse osmosis recycling and utilizes brushless DC motors cutting energy use by 40%.
Beyond standard drinking water, this machine accommodates alkaline ionized water, oxygen-enriched hydration solutions, and CBD-infused beverages in 19L containers. It serves municipal water utilities, disaster relief organizations, luxury hotel chains, and health-focused beverage startups requiring pharmaceutical-grade packaging cleanliness.
1. What’s the minimum production batch size?
The system efficiently runs batches as small as 500 bottles with automated recipe recall from its 1000-program memory bank.
2. How are bottle leaks detected?
Inline pressure decay testers apply 0.3-bar air pressure to each sealed container, identifying microleaks ≥0.5ml/min.
3. Can it print variable batch codes?
Integrated thermal transfer printers apply lot numbers, expiry dates, and QR codes with 300dpi resolution.
4. What’s the noise level during operation?
Sound-dampened enclosures maintain noise below 75dB(A) at 1-meter distance, meeting OSHA workplace standards.
Flow chart :
Barrel uploader--> Decapping machine-->Leakage inspector-->External brusher-->Internal brusher-->Automatic Rinsing,filling,capping(3in1) machine-->Light checker-->Cap labeling machine-->Date printerBarrel lifter-->Barrel lifter-->Barrel stacking machine
The Fully Automated 19L Drinking Water Bottle Filling Machine stands as a revolutionary solution in industrial hydration packaging, combining cutting-edge automation with uncompromising hygiene standards. Designed for round-the-clock operation, this system excels in bottling still or lightly carbonated water into 19-liter containers, which are widely used in office dispensers, residential deliveries, and emergency water supply chains. Its closed-loop production process begins with automatic bottle unscrambling, followed by high-pressure ionized air rinsing, triple-stage volumetric filling, torque-calibrated cap application, and laser-verified label placement. The machine’s architecture, crafted from FDA-compliant 316L stainless steel, resists microbial adhesion and chemical corrosion, ensuring compliance with NSF/ANSI 61 standards for drinking water systems. With IoT-enabled predictive maintenance alerts and energy recovery modules, it minimizes downtime while maximizing operational sustainability.
1. Intelligent Bottle Handling: Auto-sensing grippers adapt to bottle deformations up to ±3mm, reducing rejection rates by 98% compared to mechanical systems.
2. Multi-Stage Filtration: Integrates 5-micron sediment filters and UV+Ozone sterilization for water purity meeting WHO Guidelines for Drinking-Water Quality.
3. Dynamic Fill Control: Mass flow meters with temperature compensation adjust fill volumes in real-time, maintaining ±0.3% accuracy across 4°C–40°C liquid temperatures.
4. Capping Versatility: Processes 38mm–48mm screw caps, press-on tamper-evident seals, and flip-top closures with 10N–50N torque precision.
5. Cloud Connectivity: Secured Modbus TCP/IP protocol enables remote performance monitoring and OTA firmware updates via encrypted channels.
6. Sustainability Features: Recovers 90% of rinse water through reverse osmosis recycling and utilizes brushless DC motors cutting energy use by 40%.
Beyond standard drinking water, this machine accommodates alkaline ionized water, oxygen-enriched hydration solutions, and CBD-infused beverages in 19L containers. It serves municipal water utilities, disaster relief organizations, luxury hotel chains, and health-focused beverage startups requiring pharmaceutical-grade packaging cleanliness.
1. What’s the minimum production batch size?
The system efficiently runs batches as small as 500 bottles with automated recipe recall from its 1000-program memory bank.
2. How are bottle leaks detected?
Inline pressure decay testers apply 0.3-bar air pressure to each sealed container, identifying microleaks ≥0.5ml/min.
3. Can it print variable batch codes?
Integrated thermal transfer printers apply lot numbers, expiry dates, and QR codes with 300dpi resolution.
4. What’s the noise level during operation?
Sound-dampened enclosures maintain noise below 75dB(A) at 1-meter distance, meeting OSHA workplace standards.
Flow chart :
Barrel uploader--> Decapping machine-->Leakage inspector-->External brusher-->Internal brusher-->Automatic Rinsing,filling,capping(3in1) machine-->Light checker-->Cap labeling machine-->Date printerBarrel lifter-->Barrel lifter-->Barrel stacking machine
