| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The Automatic 5 Gallon Water Filling Machine from China is a robust, high-efficiency solution designed for large-format water packaging, specializing in 5-gallon (18.9L) polyethylene (PE) and polycarbonate (PC) barrels. Engineered to meet the rigorous demands of commercial water bottling, this machine integrates barrel cleaning, sterilization, filling, capping, and labeling into a fully automated workflow, ensuring hygiene, precision, and scalability. With a production capacity of 60-100 barrels per hour, it caters to water delivery services, commercial coolers, and industrial water supply, leveraging Chinese manufacturing expertise for reliable performance and cost-effectiveness. The system prioritizes gentle barrel handling to prevent scratches and contamination, making it ideal for both new and returnable barrels in global water markets.
Three-Stage Barrel Cleaning System:
Mechanical Brushing: Rotating brushes remove stubborn residues (dust, labels) from barrel exteriors, while telescopic nozzles scrub internal surfaces with 80°C alkaline solution (1.5% NaOH).
High-Pressure Rinsing: 10-bar water jets (filtered to 5μm) flush out cleaning agents, followed by a final rinse with UV-sterilized water to achieve a 6-log microbial reduction.
Air Drying: HEPA-filtered air (ISO Class 8) removes residual moisture, preventing bacterial regrowth before filling.
Dust-Free Gravity Filling:
A telescopic stainless steel nozzle (316L) descends into the barrel to minimize splashing, with level sensors ensuring fill accuracy (±20ml for 18.9L barrels).
Positive-pressure air curtain (0.5 bar) around the filling zone prevents external particulates from entering, critical for maintaining drinking water purity.
Automatic Capping & Sealing:
Servo-driven capping head applies tamper-evident caps with precise torque (8-12N·m), compatible with both screw-type and snap-on caps (53mm standard neck).
Induction sealing module creates an airtight barrier (leakage rate <0.01%), extending shelf life and ensuring transport safety for stacked barrels.
Chinese Engineering Excellence:
Heavy-duty frame (Q235 steel with epoxy coating) withstands wet environments, while food-grade seals (FDA-compliant EPDM) resist chemical corrosion.
Localized control panel with 10-inch HMI (English/Chinese interface) simplifies operation, with remote monitoring via Modbus TCP for global clients.
Energy & Labor Efficiency:
Recycles 70% of cleaning water via a filtration loop, reducing water consumption by 40% compared to non-recovery systems.
Requires only 2 operators for full-line operation, with automatic barrel alignment and gap detection minimizing manual intervention.
Commercial Water Delivery: Fills 5-gallon barrels for office water coolers, hospitality services, and residential home delivery, supporting daily logistics for major brands.
Industrial & Emergency Use: Processes bulk water for factories, construction sites, and disaster relief, ensuring reliable access to potable water in durable, reusable containers.
Private Label & Co-Packing: Adaptable to custom barrel designs (e.g., handle placement, logo embossing), ideal for regional water suppliers and co-packers seeking brand differentiation.
Q: Can this machine handle 3-gallon (11.3L) barrels?
A:Yes, with quick-change mechanical parts (star wheels, conveyor guides), it easily switches between 3-gallon and 5-gallon barrels in <15 minutes. Custom configurations for non-standard sizes are available.
Q: What is the minimum water pressure required for filling?
A:The system operates at 2-4 bar (29-58 psi). A built-in booster pump compensates for low-pressure sources, ensuring consistent flow rates even in regions with unstable water supply.
Q: How effective is the cleaning for returnable barrels with residual biofilm?
A:The three-stage process (alkaline wash, acid rinse, sterile water flush) achieves a log reduction of 6+ for E. coli and Salmonella, meeting NSF/ANSI 372 and FDA 21 CFR Part 117 standards.
Q: Is the machine compliant with international safety certifications?
A:Yes, it meets CE (LVD, EMC), ISO 22000, and ASME BPE standards. Electrical components are rated for IP54 protection, suitable for harsh industrial environments.
Q: Can I get a price quote for different production capacities?
A:Pricing varies based on configuration (optional labeling, palletizing modules). Contact our sales team for a customized quote, including installation and after-sales support.
The Automatic 5 Gallon Water Filling Machine from China is a robust, high-efficiency solution designed for large-format water packaging, specializing in 5-gallon (18.9L) polyethylene (PE) and polycarbonate (PC) barrels. Engineered to meet the rigorous demands of commercial water bottling, this machine integrates barrel cleaning, sterilization, filling, capping, and labeling into a fully automated workflow, ensuring hygiene, precision, and scalability. With a production capacity of 60-100 barrels per hour, it caters to water delivery services, commercial coolers, and industrial water supply, leveraging Chinese manufacturing expertise for reliable performance and cost-effectiveness. The system prioritizes gentle barrel handling to prevent scratches and contamination, making it ideal for both new and returnable barrels in global water markets.
Three-Stage Barrel Cleaning System:
Mechanical Brushing: Rotating brushes remove stubborn residues (dust, labels) from barrel exteriors, while telescopic nozzles scrub internal surfaces with 80°C alkaline solution (1.5% NaOH).
High-Pressure Rinsing: 10-bar water jets (filtered to 5μm) flush out cleaning agents, followed by a final rinse with UV-sterilized water to achieve a 6-log microbial reduction.
Air Drying: HEPA-filtered air (ISO Class 8) removes residual moisture, preventing bacterial regrowth before filling.
Dust-Free Gravity Filling:
A telescopic stainless steel nozzle (316L) descends into the barrel to minimize splashing, with level sensors ensuring fill accuracy (±20ml for 18.9L barrels).
Positive-pressure air curtain (0.5 bar) around the filling zone prevents external particulates from entering, critical for maintaining drinking water purity.
Automatic Capping & Sealing:
Servo-driven capping head applies tamper-evident caps with precise torque (8-12N·m), compatible with both screw-type and snap-on caps (53mm standard neck).
Induction sealing module creates an airtight barrier (leakage rate <0.01%), extending shelf life and ensuring transport safety for stacked barrels.
Chinese Engineering Excellence:
Heavy-duty frame (Q235 steel with epoxy coating) withstands wet environments, while food-grade seals (FDA-compliant EPDM) resist chemical corrosion.
Localized control panel with 10-inch HMI (English/Chinese interface) simplifies operation, with remote monitoring via Modbus TCP for global clients.
Energy & Labor Efficiency:
Recycles 70% of cleaning water via a filtration loop, reducing water consumption by 40% compared to non-recovery systems.
Requires only 2 operators for full-line operation, with automatic barrel alignment and gap detection minimizing manual intervention.
Commercial Water Delivery: Fills 5-gallon barrels for office water coolers, hospitality services, and residential home delivery, supporting daily logistics for major brands.
Industrial & Emergency Use: Processes bulk water for factories, construction sites, and disaster relief, ensuring reliable access to potable water in durable, reusable containers.
Private Label & Co-Packing: Adaptable to custom barrel designs (e.g., handle placement, logo embossing), ideal for regional water suppliers and co-packers seeking brand differentiation.
Q: Can this machine handle 3-gallon (11.3L) barrels?
A:Yes, with quick-change mechanical parts (star wheels, conveyor guides), it easily switches between 3-gallon and 5-gallon barrels in <15 minutes. Custom configurations for non-standard sizes are available.
Q: What is the minimum water pressure required for filling?
A:The system operates at 2-4 bar (29-58 psi). A built-in booster pump compensates for low-pressure sources, ensuring consistent flow rates even in regions with unstable water supply.
Q: How effective is the cleaning for returnable barrels with residual biofilm?
A:The three-stage process (alkaline wash, acid rinse, sterile water flush) achieves a log reduction of 6+ for E. coli and Salmonella, meeting NSF/ANSI 372 and FDA 21 CFR Part 117 standards.
Q: Is the machine compliant with international safety certifications?
A:Yes, it meets CE (LVD, EMC), ISO 22000, and ASME BPE standards. Electrical components are rated for IP54 protection, suitable for harsh industrial environments.
Q: Can I get a price quote for different production capacities?
A:Pricing varies based on configuration (optional labeling, palletizing modules). Contact our sales team for a customized quote, including installation and after-sales support.
