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19 Liter Complete Water Filling Line

Widely adopted in drinking water plants, mineral water facilities, and bulk distribution centers, the line's modular architecture allows manufacturers to add or remove components (such as labeling stations or leak-detection modules) based on specific workflow needs. Its heavy-duty frame and sealed electrical enclosures ensure stable operation even in high-humidity environments, making it suitable for both indoor factories and semi-outdoor production zones.

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Product Overview


The 19 Liter Complete Water Filling Line is a sophisticated automated solution designed for high-volume water bottling operations. Engineered to handle 19-liter containers—commonly used for bulk water supply—this integrated system streamlines the entire production cycle from bottle decontamination to final capping. It eliminates manual intervention across key stages, including bottle loading, ultrasonic washing, gravity filling, and screw capping, thereby reducing human error and enhancing production consistency.  


Performance Features


Precision Filling Technology: Utilizes a pressure-based filling mechanism with negative pressure backflow control, which adjusts filling speed dynamically based on bottle volume. This ensures each container reaches the exact target level, with deviation margins held within ±1%—a critical factor for meeting regulatory weight standards in commercial water sales.

Stainless Steel Construction: All product-contact surfaces, including filling nozzles, conveyor belts, and washing chambers, are crafted from SUS304 stainless steel (with optional SUS316 upgrades for coastal regions with high salinity). Non-contact parts use galvanized steel with food-grade powder coating to resist corrosion and simplify cleaning.

PLC Control System: Integrates a Mitsubishi PLC with a 10-inch touchscreen HMI, enabling operators to store up to 50 production recipes for different bottle sizes. The system provides real-time alerts for anomalies like low water pressure or jammed bottles, with data logs accessible via USB for performance analysis.

High Efficiency: Achieves production speeds of 4,000–7,000 bottles per hour (BPH), with a variable frequency drive (VFD) that allows stepless speed adjustment. This flexibility lets manufacturers scale output during peak demand periods (e.g., summer beverage seasons) without compromising accuracy.

CIP/SIP Capability: Features a fully automated Clean-in-Place (CIP) system with rotating spray balls in the filling tank and pipework, paired with a Sanitize-in-Place (SIP) function using hot water circulation (85°C for 30 minutes). This reduces manual cleaning time by 60% compared to traditional disassembly methods.


Product Applications


Drinking Water Industry: Primary use for filling 19-liter bottles distributed to offices, restaurants, and households via water delivery services.

Beverage Manufacturing: Supports co-packing for brands producing mineral water, alkaline water, or fortified water in large formats.

Emergency Water Supply: Deployed in disaster relief operations to package purified water for quick distribution in refugee camps or affected areas.

Industrial Use: Fills containers for industrial processes such as boiler feedwater, laboratory testing, or concrete mixing, where water purity and volume consistency are critical.


Customer Service


Installation & Training: A team of certified technicians oversees on-site installation, including electrical wiring, conveyor alignment, and system calibration. Operators receive 3-day hands-on training covering HMI navigation, recipe setup, and basic troubleshooting.

24/7 Technical Support: Multilingual support via phone, email, and video call, with a dedicated portal for submitting service tickets and tracking resolution progress.

Spare Parts Availability: Regional warehouses in North America, Europe, and Southeast Asia stock over 500 critical components (e.g., filling valves, sensor probes), ensuring 48-hour delivery to major industrial hubs.


5 Gallon Barrel Bottling Equipment

Product Description

5 Gallon Barrel Bottling Equipment
washing filling capping mono-block
Model QGF Barrel Packing Production Line is affiliated production facility especially for five gallons barrel packing production line .It is especially suitable for producing mineral water, distilled water ,purified water .The machine is made of excellent stainless steel ,it is erosion-proof and it is easy to wash. Main electrical appliances have applied SIMENS ,OMRON product .Pneumatic circuit . has applied imported AIRTACT product. It is a automatic barreled equipment with motor ,electric unit and air three in one .
 
Model: QGF-900    
Filling Heads: 6    
Filling Volume:    5 Gallon    
Size of Barrel: ф276×490mm    
Capacity: 900barrels per hour    
Power supply: 380V, 50Hz, Max power consumption 4 kw+ heating 9 kW the Power consumption is only 3.5kw while the machine works as each electrical part starts intermittently    
Volume of using water: Filling 18T/H;water washing 4.1T/H    
Structure type: gear wheel and rack transmission intermittently; six filling valves    
Air source: pressure 0.5-0.6Mpa Air consumption: 350L/M    
Overall dimension (mm):  5400×2100 ×2000mm  For rinisng part    
                        3000*900*2200mm For Filling&capping part                   
Total weight:about 4.5Tons
5 Gallon Barrel Bottling Equipment
5 Gallon Barrel Bottling Equipment
Cap elevator    
This machine is designed for the 5gallon cap uploader automatically.


5 Gallon Barrel Bottling Equipment

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5 Gallon Barrel Bottling Equipment


High pressure washing machine

Number of cleaning heads: 4
Applicable barrel size: 5 Gallon
Production capacity: 900 barrels / hour (washing time about 20 seconds) Rated voltage: three phase four wire 380V

Equipment size, length: 3640mm, width: 1230mm, height: 2500mm



5 Gallon Barrel Bottling Equipment
Technical parameters
 Model: BG-900Technical parameters:
 Model: BG-900
 Number of drawing lid: 2
 Dimension of barrel: Ф276×490
 Capacity: 900barrels per hour
 Supplier: Compressive stress 0.6~0.8 Mpa, Tolerance 200L/M
 Structure type: cylinder moving
 Overall dimension (mm): 600×500×1800 Weight: about 0.5 Ton
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With continuous adjustable temperature, steam shrinker is suitable for various types of shrink films and different speed requirements as well. The use of thermal materials ensures high thermal insulation and low energy consumption.
5 Gallon Barrel Bottling Equipment
5 Gallon Barrel Bottling Equipment
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Pallerizer arrange the finish products in 4*4 4*5, pick up, and pile up, save many labors and whole action is made by PLC.
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