Widely adopted in drinking water plants, mineral water facilities, and bulk distribution centers, the line's modular architecture allows manufacturers to add or remove components (such as labeling stations or leak-detection modules) based on specific workflow needs. Its heavy-duty frame and sealed electrical enclosures ensure stable operation even in high-humidity environments, making it suitable for both indoor factories and semi-outdoor production zones.
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The 19 Liter Complete Water Filling Line is a sophisticated automated solution designed for high-volume water bottling operations. Engineered to handle 19-liter containers—commonly used for bulk water supply—this integrated system streamlines the entire production cycle from bottle decontamination to final capping. It eliminates manual intervention across key stages, including bottle loading, ultrasonic washing, gravity filling, and screw capping, thereby reducing human error and enhancing production consistency.
Precision Filling Technology: Utilizes a pressure-based filling mechanism with negative pressure backflow control, which adjusts filling speed dynamically based on bottle volume. This ensures each container reaches the exact target level, with deviation margins held within ±1%—a critical factor for meeting regulatory weight standards in commercial water sales.
Stainless Steel Construction: All product-contact surfaces, including filling nozzles, conveyor belts, and washing chambers, are crafted from SUS304 stainless steel (with optional SUS316 upgrades for coastal regions with high salinity). Non-contact parts use galvanized steel with food-grade powder coating to resist corrosion and simplify cleaning.
PLC Control System: Integrates a Mitsubishi PLC with a 10-inch touchscreen HMI, enabling operators to store up to 50 production recipes for different bottle sizes. The system provides real-time alerts for anomalies like low water pressure or jammed bottles, with data logs accessible via USB for performance analysis.
High Efficiency: Achieves production speeds of 4,000–7,000 bottles per hour (BPH), with a variable frequency drive (VFD) that allows stepless speed adjustment. This flexibility lets manufacturers scale output during peak demand periods (e.g., summer beverage seasons) without compromising accuracy.
CIP/SIP Capability: Features a fully automated Clean-in-Place (CIP) system with rotating spray balls in the filling tank and pipework, paired with a Sanitize-in-Place (SIP) function using hot water circulation (85°C for 30 minutes). This reduces manual cleaning time by 60% compared to traditional disassembly methods.
Drinking Water Industry: Primary use for filling 19-liter bottles distributed to offices, restaurants, and households via water delivery services.
Beverage Manufacturing: Supports co-packing for brands producing mineral water, alkaline water, or fortified water in large formats.
Emergency Water Supply: Deployed in disaster relief operations to package purified water for quick distribution in refugee camps or affected areas.
Industrial Use: Fills containers for industrial processes such as boiler feedwater, laboratory testing, or concrete mixing, where water purity and volume consistency are critical.
Installation & Training: A team of certified technicians oversees on-site installation, including electrical wiring, conveyor alignment, and system calibration. Operators receive 3-day hands-on training covering HMI navigation, recipe setup, and basic troubleshooting.
24/7 Technical Support: Multilingual support via phone, email, and video call, with a dedicated portal for submitting service tickets and tracking resolution progress.
Spare Parts Availability: Regional warehouses in North America, Europe, and Southeast Asia stock over 500 critical components (e.g., filling valves, sensor probes), ensuring 48-hour delivery to major industrial hubs.
Product Description
Machines of 20L Barrel Water Filling Line
Outside brusher washing machine Lye flushing pump CHL4-30 0.55KW 1 CNP Clean water flushing pump CHL4-30 0.55KW 1 CNP Motor reducer NMRV063 i=15 0.55Kw 2 sets North Machine Motor reducer NMRV063 i=30 0.55Kw 1 unit North Machine Travel switch JLXK1-411 1 Omron Low-voltage electrical components, AC contactors, relays, etc. 1 set Schneider Brushing brushes 13 side brushes, 5 bottom brushes 1 set Liulin Dimensions 3300 (L) × 1500 (W) × 1800 (H) mm | |
High pressure washing machine Number of cleaning heads: 4 Applicable barrel size: 5 Gallon Production capacity: 900 barrels / hour (washing time about 20 seconds) Rated voltage: three phase four wire 380V Equipment size, length: 3640mm, width: 1230mm, height: 2500mm |
The 19 Liter Complete Water Filling Line is a sophisticated automated solution designed for high-volume water bottling operations. Engineered to handle 19-liter containers—commonly used for bulk water supply—this integrated system streamlines the entire production cycle from bottle decontamination to final capping. It eliminates manual intervention across key stages, including bottle loading, ultrasonic washing, gravity filling, and screw capping, thereby reducing human error and enhancing production consistency.
Precision Filling Technology: Utilizes a pressure-based filling mechanism with negative pressure backflow control, which adjusts filling speed dynamically based on bottle volume. This ensures each container reaches the exact target level, with deviation margins held within ±1%—a critical factor for meeting regulatory weight standards in commercial water sales.
Stainless Steel Construction: All product-contact surfaces, including filling nozzles, conveyor belts, and washing chambers, are crafted from SUS304 stainless steel (with optional SUS316 upgrades for coastal regions with high salinity). Non-contact parts use galvanized steel with food-grade powder coating to resist corrosion and simplify cleaning.
PLC Control System: Integrates a Mitsubishi PLC with a 10-inch touchscreen HMI, enabling operators to store up to 50 production recipes for different bottle sizes. The system provides real-time alerts for anomalies like low water pressure or jammed bottles, with data logs accessible via USB for performance analysis.
High Efficiency: Achieves production speeds of 4,000–7,000 bottles per hour (BPH), with a variable frequency drive (VFD) that allows stepless speed adjustment. This flexibility lets manufacturers scale output during peak demand periods (e.g., summer beverage seasons) without compromising accuracy.
CIP/SIP Capability: Features a fully automated Clean-in-Place (CIP) system with rotating spray balls in the filling tank and pipework, paired with a Sanitize-in-Place (SIP) function using hot water circulation (85°C for 30 minutes). This reduces manual cleaning time by 60% compared to traditional disassembly methods.
Drinking Water Industry: Primary use for filling 19-liter bottles distributed to offices, restaurants, and households via water delivery services.
Beverage Manufacturing: Supports co-packing for brands producing mineral water, alkaline water, or fortified water in large formats.
Emergency Water Supply: Deployed in disaster relief operations to package purified water for quick distribution in refugee camps or affected areas.
Industrial Use: Fills containers for industrial processes such as boiler feedwater, laboratory testing, or concrete mixing, where water purity and volume consistency are critical.
Installation & Training: A team of certified technicians oversees on-site installation, including electrical wiring, conveyor alignment, and system calibration. Operators receive 3-day hands-on training covering HMI navigation, recipe setup, and basic troubleshooting.
24/7 Technical Support: Multilingual support via phone, email, and video call, with a dedicated portal for submitting service tickets and tracking resolution progress.
Spare Parts Availability: Regional warehouses in North America, Europe, and Southeast Asia stock over 500 critical components (e.g., filling valves, sensor probes), ensuring 48-hour delivery to major industrial hubs.
Product Description
Machines of 20L Barrel Water Filling Line
Outside brusher washing machine Lye flushing pump CHL4-30 0.55KW 1 CNP Clean water flushing pump CHL4-30 0.55KW 1 CNP Motor reducer NMRV063 i=15 0.55Kw 2 sets North Machine Motor reducer NMRV063 i=30 0.55Kw 1 unit North Machine Travel switch JLXK1-411 1 Omron Low-voltage electrical components, AC contactors, relays, etc. 1 set Schneider Brushing brushes 13 side brushes, 5 bottom brushes 1 set Liulin Dimensions 3300 (L) × 1500 (W) × 1800 (H) mm | |
High pressure washing machine Number of cleaning heads: 4 Applicable barrel size: 5 Gallon Production capacity: 900 barrels / hour (washing time about 20 seconds) Rated voltage: three phase four wire 380V Equipment size, length: 3640mm, width: 1230mm, height: 2500mm |