| Customization: | Available |
|---|---|
| Raw Material: | PE |
| Making Method of Parison: | Extrusion-Blow Molding |
| Quantity: | |
|---|---|
The Fully Automatic Plastic Bottle Production Line is a comprehensive packaging solution designed for end-to-end production of plastic bottles, combining blow molding, filling, capping, and labeling in a single integrated system. Engineered for high efficiency and versatility, this line handles PET, HDPE, and PP bottles (50ml-5L), ensuring consistent quality, rapid changeovers, and compliance with international packaging standards. Ideal for beverage, personal care, and household product manufacturers, it streamlines production from preform to palletized output.
End-to-End Automation:
Blow Molding Module: High-speed ISBM machines produce 10,000-30,000 bottles/hour (500ml), with automatic parison control for uniform wall thickness (±5%).
Filling & Capping: Servo-piston fillers (accuracy ±1.5ml) and torque-controlled cappers (±0.5N·m) handle viscosities from water to 10,000 cP, supporting screw caps, pumps, and sprayers.
Labeling & Packing: Robotic labelers (±1mm alignment) and case packers (20-50 cases/hour) accommodate diverse bottle shapes, with vision systems verifying label and cap presence.
Rapid Changeover Technology:
Quick-release molds, nozzles, and grippers reduce format changeover time to 20 minutes, ideal for multi-product runs (e.g., 50ml sanitizer to 2L detergent bottles).
Recipe management stores 200+ product settings (bottle size, fill volume, label position), enabling one-touch operation for new productions.
Quality & Safety Assurance:
316L stainless steel contact parts and FDA-compliant lubricants, with CIP/SIP capability for sanitary applications (e.g., food-grade detergents, pharmaceutical solutions).
Emergency stop sensors, guard interlocks, and overload protection comply with OSHA and CE machinery safety standards.
Energy & Material Efficiency:
Integrated scrap recycling system reclaims 95% of blow molding waste, while energy-efficient servo drives reduce power consumption by 30% compared to traditional lines.
Ideal for diverse plastic bottle packaging needs:
Beverages: PET bottles for water (500ml), juices (1L), and sports drinks (2L), with optional nitrogen flushing for oxygen-sensitive formulas.
Personal Care: HDPE bottles for shampoos (300ml), lotions (500ml), and hand soaps (1L), supporting embossed logos and tamper-evident seals.
Household Products: PP bottles for detergents (2L), bleach (1.5L), and window cleaners (750ml), with handle applicators for ergonomic design.
The line adapts to round, square, and contoured bottles, providing a scalable solution from small-scale production to large industrial facilities.
Single-Source Solution: Eliminates integration risks by designing blow molding, filling, and packing modules in-house, ensuring seamless communication between systems.
Custom Engineering: Dedicated team designs special handling fixtures for irregular bottles (e.g., oval bases, shoulder embossing), reducing prototyping time by 40%.
Global Aftersales: 24/7 remote support and local technicians trained in ISO 22000 and GMP standards, providing lifetime software updates and process optimization.
Sustainability Focus: Supports lightweight bottle designs (15% less plastic) and rPET processing, aligning with circular economy initiatives.
The Fully Automatic Plastic Bottle Production Line is a comprehensive packaging solution designed for end-to-end production of plastic bottles, combining blow molding, filling, capping, and labeling in a single integrated system. Engineered for high efficiency and versatility, this line handles PET, HDPE, and PP bottles (50ml-5L), ensuring consistent quality, rapid changeovers, and compliance with international packaging standards. Ideal for beverage, personal care, and household product manufacturers, it streamlines production from preform to palletized output.
End-to-End Automation:
Blow Molding Module: High-speed ISBM machines produce 10,000-30,000 bottles/hour (500ml), with automatic parison control for uniform wall thickness (±5%).
Filling & Capping: Servo-piston fillers (accuracy ±1.5ml) and torque-controlled cappers (±0.5N·m) handle viscosities from water to 10,000 cP, supporting screw caps, pumps, and sprayers.
Labeling & Packing: Robotic labelers (±1mm alignment) and case packers (20-50 cases/hour) accommodate diverse bottle shapes, with vision systems verifying label and cap presence.
Rapid Changeover Technology:
Quick-release molds, nozzles, and grippers reduce format changeover time to 20 minutes, ideal for multi-product runs (e.g., 50ml sanitizer to 2L detergent bottles).
Recipe management stores 200+ product settings (bottle size, fill volume, label position), enabling one-touch operation for new productions.
Quality & Safety Assurance:
316L stainless steel contact parts and FDA-compliant lubricants, with CIP/SIP capability for sanitary applications (e.g., food-grade detergents, pharmaceutical solutions).
Emergency stop sensors, guard interlocks, and overload protection comply with OSHA and CE machinery safety standards.
Energy & Material Efficiency:
Integrated scrap recycling system reclaims 95% of blow molding waste, while energy-efficient servo drives reduce power consumption by 30% compared to traditional lines.
Ideal for diverse plastic bottle packaging needs:
Beverages: PET bottles for water (500ml), juices (1L), and sports drinks (2L), with optional nitrogen flushing for oxygen-sensitive formulas.
Personal Care: HDPE bottles for shampoos (300ml), lotions (500ml), and hand soaps (1L), supporting embossed logos and tamper-evident seals.
Household Products: PP bottles for detergents (2L), bleach (1.5L), and window cleaners (750ml), with handle applicators for ergonomic design.
The line adapts to round, square, and contoured bottles, providing a scalable solution from small-scale production to large industrial facilities.
Single-Source Solution: Eliminates integration risks by designing blow molding, filling, and packing modules in-house, ensuring seamless communication between systems.
Custom Engineering: Dedicated team designs special handling fixtures for irregular bottles (e.g., oval bases, shoulder embossing), reducing prototyping time by 40%.
Global Aftersales: 24/7 remote support and local technicians trained in ISO 22000 and GMP standards, providing lifetime software updates and process optimization.
Sustainability Focus: Supports lightweight bottle designs (15% less plastic) and rPET processing, aligning with circular economy initiatives.
