| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The 40-60 Bpm Beer Filling Machine is a high-precision solution designed for efficient and gentle packaging of carbonated beverages, particularly beer, craft beer, and sparkling beverages. Engineered to maintain the carbonation levels and organoleptic properties of beer, this machine combines advanced counter-pressure filling technology with automatic capping, ensuring minimal oxygen ingress and zero foam overflow. With a production capacity of 40 to 60 bottles per minute (Bpm), it caters to medium-scale breweries, microbreweries, and beverage companies seeking a balance between output and product quality. The system supports various bottle types—glass, PET, and aluminum—with customizable configurations for different neck sizes and bottle shapes, making it versatile for both standard and specialty beer packaging.
1. Counter-Pressure Filling Technology: Utilizes a two-step pressure equalization process (CO₂ pre-pressurization and gentle filling under constant pressure) to preserve carbonation and prevent foaming, critical for maintaining beer's head retention and flavor integrity.
2. Precision Capping System: Equipped with magnetic torque-controlled capping heads that adapt to crown caps, twist-off caps, or snap-on caps, ensuring consistent seal tightness without damaging bottle rims. Changeover between cap types takes <10 minutes with quick-release components.
3. Hygienic Design: All wetted parts are constructed from food-grade 316L stainless steel with electro-polished surfaces (Ra ≤ 0.8μm), while the frame uses corrosion-resistant 304 stainless steel. An integrated CIP (Clean-in-Place) system allows automatic flushing with caustic and acidic solutions to remove yeast residues and biofilm.
4. Intelligent Foam Management: Laser sensors detect foam levels in real-time, adjusting filling speed and nozzle position to eliminate overflow. A vacuum-based foam recovery system recycles excess beer back into the production line, reducing waste.
5. Flexible Bottle Handling: Accommodates bottle volumes from 330ml to 1L and diameters from 50mm to 90mm using adjustable star wheels and guide rails. No-tool changeover ensures seamless switching between bottle formats within 15 minutes.
6. Energy-Efficient Operation: Low-pressure CO₂ recirculation system minimizes gas consumption, while servo-driven motors reduce energy use by 30% compared to traditional pneumatic systems.
• Craft Breweries: Ideal for filling small-batch beers, including IPAs, stouts, lagers, and sour beers, where preserving carbonation and flavor is paramount.
• Commercial Beverage Producers: Handles large-scale production of mainstream beers, sparkling waters, and carbonated soft drinks in standardized bottle formats.
• Specialty Packaging: Supports premium beer brands with unique bottle shapes (e.g., swing-top bottles, tulip-shaped glasses) through customizable gripper systems.
Q: Can this machine handle non-carbonated beverages?
A:While optimized for carbonated drinks, it can be configured for still beverages by disabling the counter-pressure system. Contact our engineers for custom setups.
Q: What is the maximum CO₂ pressure the machine can handle?
A:The system operates at 1-3 bar (14.5-43.5 psi) for pre-pressurization and filling, adjustable via the HMI to match different beer styles (e.g., low-pressure for ciders, high-pressure for highly carbonated IPAs).
Q: How does the machine prevent oxygen contamination during filling?
A:A nitrogen purging system flushes the filling chamber and bottle necks before filling, reducing dissolved oxygen (DO) levels to <50ppb. Optional inert gas blanketing further minimizes oxidation.
Q: What maintenance is required for the capping heads?
A:Routine lubrication of capping head bearings (every 500 hours) and torque calibration (weekly) ensure optimal performance. Spare parts kits include replacement magnetic couplings for quick swaps.
Q: Is the machine compatible with inline pasteurization systems?
A:Yes, it can integrate with tunnel pasteurizers or flash pasteurization units via conveyor interfaces. Our team provides turnkey solutions for complete bottling lines.
Triblock performs the washing of the containers, product filling and capping in one machine. Such configuration is the most effective solution for filling of the biggest part of the liquid food products due to compact design, process synchronization and wide capabilities to keep high level of hygiene while filling of fresh products, such as juices, milk, fermented dairy products.
The 40-60 Bpm Beer Filling Machine is a high-precision solution designed for efficient and gentle packaging of carbonated beverages, particularly beer, craft beer, and sparkling beverages. Engineered to maintain the carbonation levels and organoleptic properties of beer, this machine combines advanced counter-pressure filling technology with automatic capping, ensuring minimal oxygen ingress and zero foam overflow. With a production capacity of 40 to 60 bottles per minute (Bpm), it caters to medium-scale breweries, microbreweries, and beverage companies seeking a balance between output and product quality. The system supports various bottle types—glass, PET, and aluminum—with customizable configurations for different neck sizes and bottle shapes, making it versatile for both standard and specialty beer packaging.
1. Counter-Pressure Filling Technology: Utilizes a two-step pressure equalization process (CO₂ pre-pressurization and gentle filling under constant pressure) to preserve carbonation and prevent foaming, critical for maintaining beer's head retention and flavor integrity.
2. Precision Capping System: Equipped with magnetic torque-controlled capping heads that adapt to crown caps, twist-off caps, or snap-on caps, ensuring consistent seal tightness without damaging bottle rims. Changeover between cap types takes <10 minutes with quick-release components.
3. Hygienic Design: All wetted parts are constructed from food-grade 316L stainless steel with electro-polished surfaces (Ra ≤ 0.8μm), while the frame uses corrosion-resistant 304 stainless steel. An integrated CIP (Clean-in-Place) system allows automatic flushing with caustic and acidic solutions to remove yeast residues and biofilm.
4. Intelligent Foam Management: Laser sensors detect foam levels in real-time, adjusting filling speed and nozzle position to eliminate overflow. A vacuum-based foam recovery system recycles excess beer back into the production line, reducing waste.
5. Flexible Bottle Handling: Accommodates bottle volumes from 330ml to 1L and diameters from 50mm to 90mm using adjustable star wheels and guide rails. No-tool changeover ensures seamless switching between bottle formats within 15 minutes.
6. Energy-Efficient Operation: Low-pressure CO₂ recirculation system minimizes gas consumption, while servo-driven motors reduce energy use by 30% compared to traditional pneumatic systems.
• Craft Breweries: Ideal for filling small-batch beers, including IPAs, stouts, lagers, and sour beers, where preserving carbonation and flavor is paramount.
• Commercial Beverage Producers: Handles large-scale production of mainstream beers, sparkling waters, and carbonated soft drinks in standardized bottle formats.
• Specialty Packaging: Supports premium beer brands with unique bottle shapes (e.g., swing-top bottles, tulip-shaped glasses) through customizable gripper systems.
Q: Can this machine handle non-carbonated beverages?
A:While optimized for carbonated drinks, it can be configured for still beverages by disabling the counter-pressure system. Contact our engineers for custom setups.
Q: What is the maximum CO₂ pressure the machine can handle?
A:The system operates at 1-3 bar (14.5-43.5 psi) for pre-pressurization and filling, adjustable via the HMI to match different beer styles (e.g., low-pressure for ciders, high-pressure for highly carbonated IPAs).
Q: How does the machine prevent oxygen contamination during filling?
A:A nitrogen purging system flushes the filling chamber and bottle necks before filling, reducing dissolved oxygen (DO) levels to <50ppb. Optional inert gas blanketing further minimizes oxidation.
Q: What maintenance is required for the capping heads?
A:Routine lubrication of capping head bearings (every 500 hours) and torque calibration (weekly) ensure optimal performance. Spare parts kits include replacement magnetic couplings for quick swaps.
Q: Is the machine compatible with inline pasteurization systems?
A:Yes, it can integrate with tunnel pasteurizers or flash pasteurization units via conveyor interfaces. Our team provides turnkey solutions for complete bottling lines.
Triblock performs the washing of the containers, product filling and capping in one machine. Such configuration is the most effective solution for filling of the biggest part of the liquid food products due to compact design, process synchronization and wide capabilities to keep high level of hygiene while filling of fresh products, such as juices, milk, fermented dairy products.
