| Customization: | Available |
|---|---|
| Type: | Volumetric Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The non-carbonated beverage washing-filling-capping system is a fully automated integrated solution designed for processing non-carbonated liquids such as juice, spirit, and water. Developed by Zhangjiagang King Machine Co., Ltd., this system combines bottle washing, liquid filling, and capping functions in a single rotary structure, optimizing production efficiency while maintaining strict hygiene standards. Suitable for glass and plastic bottles ranging from 200ml to 2000ml, it caters to small to medium-scale production needs with reliable performance and customizable configurations.
Parameter | Details |
Model NO. | BGF |
Automatic Grade | Automatic |
Material Type | Liquid (non-carbonated) |
Filling Valve Head | Multi-Head |
Structure | Rotary |
Material | SS304 or SS316 |
Capacity | 20-40 bottles of 500ml per minute (1200-2400 bottles/hour) |
Production Capacity | 1000 sets per year |
Origin | China |
HS Code | 8422301090 |
The system integrates washing, filling, and capping processes into one compact rotary structure, reducing production line footprint and streamlining workflow. This design ensures synchronized operation between stages, minimizing bottle transfer time and lowering the risk of contamination.
All contact parts, including washing heads, filling nozzles, and capping components, are made of SS304 or SS316 stainless steel—materials recognized for corrosion resistance and compliance with food-grade standards. The smooth, polished surfaces of these parts eliminate dead corners, facilitating easy cleaning and maintenance.
The multi-head washing system uses a water-spray design that reduces water consumption while ensuring thorough bottle cleaning. Equipped with stainless steel grippers with plastic pads, it minimizes bottle collision during washing, protecting container integrity.
High-precision filling nozzles ensure consistent liquid levels across bottles, with adjustable filling volumes to accommodate different container sizes (200ml-2000ml). The multi-room feeding cylinder structure and capacity cup dosing device further enhance filling accuracy, making it suitable for liquids with varying viscosities, from juice to spirits.
Electromagnetic capping heads with burden discharge functionality reduce bottle damage during capping. The system features "no bottle, no capping" and automatic stop functions when bottles are insufficient, ensuring operational safety. The capping defective rate is ≤0.2%, maintaining stable packaging quality.
To form a complete production line, the washing-filling-capping system can be paired with the following auxiliary equipment:
RO Water Treatment System: Removes impurities, organic matter, and excess minerals to meet beverage-grade water standards, using components like silica sand filters, activated carbon filters, and UV sterilizers.
Automatic Depalletizer: Handles 350-400 bottles per minute, suitable for bottles with diameters of 50-90mm and heights of 150-310mm, with automatic pallet lifting.
Drying Machine: Removes surface water from bottles post-filling, with adjustable blowing capacity for different container types.
Flat Conveyor: Synchronizes with upstream/downstream equipment to prevent bottle jams or falls, with optional buffer platforms (1-2 minutes of buffering time).
Pasteurizer Tunnel: Processes up to 20,000 bottles per hour, with 4-minute spraying cycles in each of its five temperature zones, suitable for cans and bottles.
Automatic Labeling Machine: Uses hot melt glue for versatile labeling on various container materials, with modular design for easy bottle type changes.
Warranty: 12 months from the date of installation, covering free replacement of wearing parts and preferential pricing for other components.
Installation & Commissioning: A team of experienced technicians will install and debug the system on-site, typically taking 10-25 days depending on the line scale.
Training: On-site training for operators and maintenance staff, covering equipment structure, operation procedures, and troubleshooting to ensure independent operation.
Lifetime Technical Support: Post-warranty, remote guidance via phone/email is available; on-site support is provided at preferential rates if issues cannot be resolved remotely.
Zhangjiagang King Machine Co., Ltd. is a leading manufacturer of beverage packaging machinery with a 21,000㎡ standardized workshop. Equipped with advanced processing equipment (water jet cutters, laser cutters, CNC machines), the company ensures high precision in component production.
King Machine holds international certifications including ISO9001:2001, CE, SGS, and TUV, along with over 30 invention patents. All equipment undergoes 24-hour operational testing before shipment to verify stability of water pipelines, pneumatic systems, and electrical components.
With a global presence, products are exported to Turkey, Poland, Uzbekistan, Malaysia, Egypt, and more, with local agents in Yemen, Nigeria, Dubai, and India. The company focuses on customizable solutions, tailoring equipment to specific needs (material, power, bottle type) while providing professional recommendations based on industry experience.
This non-carbonated washing-filling-capping system stands out for its integration, hygiene, and adaptability, making it a reliable choice for manufacturers seeking efficient packaging solutions for juice, spirits, and water. For inquiries or custom configurations, contact our team for detailed quotations.
The non-carbonated beverage washing-filling-capping system is a fully automated integrated solution designed for processing non-carbonated liquids such as juice, spirit, and water. Developed by Zhangjiagang King Machine Co., Ltd., this system combines bottle washing, liquid filling, and capping functions in a single rotary structure, optimizing production efficiency while maintaining strict hygiene standards. Suitable for glass and plastic bottles ranging from 200ml to 2000ml, it caters to small to medium-scale production needs with reliable performance and customizable configurations.
Parameter | Details |
Model NO. | BGF |
Automatic Grade | Automatic |
Material Type | Liquid (non-carbonated) |
Filling Valve Head | Multi-Head |
Structure | Rotary |
Material | SS304 or SS316 |
Capacity | 20-40 bottles of 500ml per minute (1200-2400 bottles/hour) |
Production Capacity | 1000 sets per year |
Origin | China |
HS Code | 8422301090 |
The system integrates washing, filling, and capping processes into one compact rotary structure, reducing production line footprint and streamlining workflow. This design ensures synchronized operation between stages, minimizing bottle transfer time and lowering the risk of contamination.
All contact parts, including washing heads, filling nozzles, and capping components, are made of SS304 or SS316 stainless steel—materials recognized for corrosion resistance and compliance with food-grade standards. The smooth, polished surfaces of these parts eliminate dead corners, facilitating easy cleaning and maintenance.
The multi-head washing system uses a water-spray design that reduces water consumption while ensuring thorough bottle cleaning. Equipped with stainless steel grippers with plastic pads, it minimizes bottle collision during washing, protecting container integrity.
High-precision filling nozzles ensure consistent liquid levels across bottles, with adjustable filling volumes to accommodate different container sizes (200ml-2000ml). The multi-room feeding cylinder structure and capacity cup dosing device further enhance filling accuracy, making it suitable for liquids with varying viscosities, from juice to spirits.
Electromagnetic capping heads with burden discharge functionality reduce bottle damage during capping. The system features "no bottle, no capping" and automatic stop functions when bottles are insufficient, ensuring operational safety. The capping defective rate is ≤0.2%, maintaining stable packaging quality.
To form a complete production line, the washing-filling-capping system can be paired with the following auxiliary equipment:
RO Water Treatment System: Removes impurities, organic matter, and excess minerals to meet beverage-grade water standards, using components like silica sand filters, activated carbon filters, and UV sterilizers.
Automatic Depalletizer: Handles 350-400 bottles per minute, suitable for bottles with diameters of 50-90mm and heights of 150-310mm, with automatic pallet lifting.
Drying Machine: Removes surface water from bottles post-filling, with adjustable blowing capacity for different container types.
Flat Conveyor: Synchronizes with upstream/downstream equipment to prevent bottle jams or falls, with optional buffer platforms (1-2 minutes of buffering time).
Pasteurizer Tunnel: Processes up to 20,000 bottles per hour, with 4-minute spraying cycles in each of its five temperature zones, suitable for cans and bottles.
Automatic Labeling Machine: Uses hot melt glue for versatile labeling on various container materials, with modular design for easy bottle type changes.
Warranty: 12 months from the date of installation, covering free replacement of wearing parts and preferential pricing for other components.
Installation & Commissioning: A team of experienced technicians will install and debug the system on-site, typically taking 10-25 days depending on the line scale.
Training: On-site training for operators and maintenance staff, covering equipment structure, operation procedures, and troubleshooting to ensure independent operation.
Lifetime Technical Support: Post-warranty, remote guidance via phone/email is available; on-site support is provided at preferential rates if issues cannot be resolved remotely.
Zhangjiagang King Machine Co., Ltd. is a leading manufacturer of beverage packaging machinery with a 21,000㎡ standardized workshop. Equipped with advanced processing equipment (water jet cutters, laser cutters, CNC machines), the company ensures high precision in component production.
King Machine holds international certifications including ISO9001:2001, CE, SGS, and TUV, along with over 30 invention patents. All equipment undergoes 24-hour operational testing before shipment to verify stability of water pipelines, pneumatic systems, and electrical components.
With a global presence, products are exported to Turkey, Poland, Uzbekistan, Malaysia, Egypt, and more, with local agents in Yemen, Nigeria, Dubai, and India. The company focuses on customizable solutions, tailoring equipment to specific needs (material, power, bottle type) while providing professional recommendations based on industry experience.
This non-carbonated washing-filling-capping system stands out for its integration, hygiene, and adaptability, making it a reliable choice for manufacturers seeking efficient packaging solutions for juice, spirits, and water. For inquiries or custom configurations, contact our team for detailed quotations.
