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The High Speed Fish Sauce Filling Machine is a purpose-built system for packaging liquid condiments with high acidity and salt content, such as fish sauce, soy sauce, oyster sauce, and rice vinegar. Its design prioritizes resistance to corrosion—an essential feature given the aggressive nature of these products—and balances speed with precision to meet the demands of mass production. The machine integrates filling, capping, and induction sealing (to prevent leakage) in a compact footprint, making it suitable for facilities with limited floor space. It handles glass and PET bottles (50ml to 1L) with neck diameters of 28–45mm, supporting both screw caps and press-on lids.
Corrosion-Resistant Construction: All product-contact parts—including filling pumps, valves, and conveyor rails—are constructed from 316L stainless steel, which offers superior resistance to chloride-induced corrosion compared to 304 grades. Non-contact surfaces are treated with a specialized anti-rust coating (passivation layer) for extended durability.
High-Speed Filling: Uses rotary volumetric filling technology with 16–32 filling heads to achieve 8,000–12,000 bottles per hour. The servo-driven system adjusts filling time (0.5–2 seconds per bottle) based on volume, ensuring consistent flow even for products with slight viscosity variations (e.g., aged fish sauce).
Precision Metering: Equipped with positive displacement pumps that deliver volumetric accuracy within ±0.5%, critical for maintaining product consistency and avoiding underfill/overfill issues in regulated markets.
No-Bottle-No-Fill Sensor: Infrared photoelectric sensors detect empty bottle positions on the conveyor, triggering an immediate halt to filling for that station to prevent product waste. The system also includes a bottle presence check before capping to avoid un-sealed containers.
Gentle Handling: Features a soft-grip conveyor system with adjustable side guides to prevent bottle tipping or scratching, while a low-pressure filling mechanism minimizes foaming—preserving the product’s clarity and flavor profile.
Condiment Manufacturing: Primary application in fish sauce production facilities, supporting both traditional fermented varieties and modern low-sodium formulations.
Asian Cuisine Production: Used to fill soy sauce, tamari, and teriyaki sauce for restaurants, food service distributors, and retail brands.
Food Service: Packages bulk containers (500ml–1L) for use in commercial kitchens, catering companies, and institutional dining halls.
Export Packaging: Complies with international standards (e.g., EU food contact regulations, FDA CFR 21) for products destined for global markets, with optional multi-language labeling integration.
Rapid Response: 48-hour on-site support guarantee for critical breakdowns, with emergency parts shipped via express courier (DHL/FedEx) at no extra cost.
Training Programs: Comprehensive 5-day training courses covering machine operation, preventive maintenance (e.g., pump calibration, sensor cleaning), and safety protocols, with certification for operators.
Process Validation: Assists in conducting filling accuracy tests (per ISO 22000 standards) and provides documentation for quality control audits, including trend analysis of fill levels over time.
Upgradability: Offers retrofitting options such as automated cap sorters, vision inspection systems (for label alignment), and energy-efficient motor upgrades to extend machine lifespan by 5–7 years.
The High Speed Fish Sauce Filling Machine is a purpose-built system for packaging liquid condiments with high acidity and salt content, such as fish sauce, soy sauce, oyster sauce, and rice vinegar. Its design prioritizes resistance to corrosion—an essential feature given the aggressive nature of these products—and balances speed with precision to meet the demands of mass production. The machine integrates filling, capping, and induction sealing (to prevent leakage) in a compact footprint, making it suitable for facilities with limited floor space. It handles glass and PET bottles (50ml to 1L) with neck diameters of 28–45mm, supporting both screw caps and press-on lids.
Corrosion-Resistant Construction: All product-contact parts—including filling pumps, valves, and conveyor rails—are constructed from 316L stainless steel, which offers superior resistance to chloride-induced corrosion compared to 304 grades. Non-contact surfaces are treated with a specialized anti-rust coating (passivation layer) for extended durability.
High-Speed Filling: Uses rotary volumetric filling technology with 16–32 filling heads to achieve 8,000–12,000 bottles per hour. The servo-driven system adjusts filling time (0.5–2 seconds per bottle) based on volume, ensuring consistent flow even for products with slight viscosity variations (e.g., aged fish sauce).
Precision Metering: Equipped with positive displacement pumps that deliver volumetric accuracy within ±0.5%, critical for maintaining product consistency and avoiding underfill/overfill issues in regulated markets.
No-Bottle-No-Fill Sensor: Infrared photoelectric sensors detect empty bottle positions on the conveyor, triggering an immediate halt to filling for that station to prevent product waste. The system also includes a bottle presence check before capping to avoid un-sealed containers.
Gentle Handling: Features a soft-grip conveyor system with adjustable side guides to prevent bottle tipping or scratching, while a low-pressure filling mechanism minimizes foaming—preserving the product’s clarity and flavor profile.
Condiment Manufacturing: Primary application in fish sauce production facilities, supporting both traditional fermented varieties and modern low-sodium formulations.
Asian Cuisine Production: Used to fill soy sauce, tamari, and teriyaki sauce for restaurants, food service distributors, and retail brands.
Food Service: Packages bulk containers (500ml–1L) for use in commercial kitchens, catering companies, and institutional dining halls.
Export Packaging: Complies with international standards (e.g., EU food contact regulations, FDA CFR 21) for products destined for global markets, with optional multi-language labeling integration.
Rapid Response: 48-hour on-site support guarantee for critical breakdowns, with emergency parts shipped via express courier (DHL/FedEx) at no extra cost.
Training Programs: Comprehensive 5-day training courses covering machine operation, preventive maintenance (e.g., pump calibration, sensor cleaning), and safety protocols, with certification for operators.
Process Validation: Assists in conducting filling accuracy tests (per ISO 22000 standards) and provides documentation for quality control audits, including trend analysis of fill levels over time.
Upgradability: Offers retrofitting options such as automated cap sorters, vision inspection systems (for label alignment), and energy-efficient motor upgrades to extend machine lifespan by 5–7 years.
