| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The High-Speed PET Bottle 3-in-1 Filling Machine is an integrated solution designed for beverages, sauces, and liquid foods in PET bottles, combining rinsing, filling, and capping functions in a compact unit. Engineered for high throughput and sanitary operation, this machine ensures gentle bottle handling, precise fill levels, and airtight seals, ideal for carbonated drinks, still beverages, and viscous products.
Integrated Three-Function Design:
Rinsing Station: Clamp-type rinsers with sterile air/water flushing (8-12 nozzles), removing particulates (≥50μm) and ensuring bottle cleanliness (bioburden ≤10CFU/bottle).
Filling Station: Servo-driven valves for carbonated drinks (pressure: 2-6 bar) and still liquids (gravity-flow), achieving fill accuracy within ±1.5ml for 100ml-2L bottles.
Capping Station: Magnetic torque heads for 18mm-53mm screw caps and twist-off closures, with cap orientation system ensuring logo alignment (±5° tolerance).
Gentle Bottle Handling:
Starwheel conveyors with soft PVC pads handle lightweight PET bottles (15g-50g) without deformation, suitable for slim (200ml) and standard (500ml) formats.
Automatic bottle height detection adjusts filling nozzles in real-time, accommodating neck variations (±2mm) for consistent liquid levels.
Sanitary & Efficient:
Stainless steel 316L contact parts and food-grade lubricants, compliant with FDA 21 CFR Part 117 and EU 10/2011, with quick-release components for 20-minute CIP/SIP cycles.
Energy-efficient servo drives reduce power consumption by 25% compared to traditional pneumatic systems, meeting ISO 14001 environmental standards.
High-Speed Performance:
Output: 12,000-36,000 bottles/hour (depending on size), with quick-change parts (grippers, nozzles) reducing format changeover time to 15 minutes.
Vision system inspects cap presence, fill level, and bottle integrity, achieving 99.5% first-pass quality rate.
Perfect for diverse liquid product packaging:
Beverages: Carbonated drinks (330ml), still waters (500ml), and juices (1L) in PET bottles, with optional CO₂ backpressure for carbonation retention (3.5 volumes).
Sauces & Condiments: Ketchup (340ml), salad dressings (500ml), and syrups (1L) in wide-mouth PET jars, with anti-drip nozzles for viscous products.
Household Products: Liquid detergents (2L) and window cleaners (750ml), supporting both clear and colored PET containers with tamper-evident seals.
The machine integrates with upstream blow molders and downstream labelers, providing a compact solution for high-speed packaging.
Multi-Product Flexibility: Single machine handles carbonated, still, and viscous products with quick nozzle changes, eliminating the need for separate filling lines.
Carbonation Preservation: Patented pressure-balanced filling valves reduce CO₂ loss by 40%, critical for maintaining fizziness in soft drinks and sparkling waters.
Global Compliance: Certified to NSF, CE, and ASME BPE standards, with local language HMI options for seamless operation in international facilities.
Aftersales Excellence: Lifetime software updates and a 2-year warranty, supported by a global team for process optimization and operator training.
The High-Speed PET Bottle 3-in-1 Filling Machine is an integrated solution designed for beverages, sauces, and liquid foods in PET bottles, combining rinsing, filling, and capping functions in a compact unit. Engineered for high throughput and sanitary operation, this machine ensures gentle bottle handling, precise fill levels, and airtight seals, ideal for carbonated drinks, still beverages, and viscous products.
Integrated Three-Function Design:
Rinsing Station: Clamp-type rinsers with sterile air/water flushing (8-12 nozzles), removing particulates (≥50μm) and ensuring bottle cleanliness (bioburden ≤10CFU/bottle).
Filling Station: Servo-driven valves for carbonated drinks (pressure: 2-6 bar) and still liquids (gravity-flow), achieving fill accuracy within ±1.5ml for 100ml-2L bottles.
Capping Station: Magnetic torque heads for 18mm-53mm screw caps and twist-off closures, with cap orientation system ensuring logo alignment (±5° tolerance).
Gentle Bottle Handling:
Starwheel conveyors with soft PVC pads handle lightweight PET bottles (15g-50g) without deformation, suitable for slim (200ml) and standard (500ml) formats.
Automatic bottle height detection adjusts filling nozzles in real-time, accommodating neck variations (±2mm) for consistent liquid levels.
Sanitary & Efficient:
Stainless steel 316L contact parts and food-grade lubricants, compliant with FDA 21 CFR Part 117 and EU 10/2011, with quick-release components for 20-minute CIP/SIP cycles.
Energy-efficient servo drives reduce power consumption by 25% compared to traditional pneumatic systems, meeting ISO 14001 environmental standards.
High-Speed Performance:
Output: 12,000-36,000 bottles/hour (depending on size), with quick-change parts (grippers, nozzles) reducing format changeover time to 15 minutes.
Vision system inspects cap presence, fill level, and bottle integrity, achieving 99.5% first-pass quality rate.
Perfect for diverse liquid product packaging:
Beverages: Carbonated drinks (330ml), still waters (500ml), and juices (1L) in PET bottles, with optional CO₂ backpressure for carbonation retention (3.5 volumes).
Sauces & Condiments: Ketchup (340ml), salad dressings (500ml), and syrups (1L) in wide-mouth PET jars, with anti-drip nozzles for viscous products.
Household Products: Liquid detergents (2L) and window cleaners (750ml), supporting both clear and colored PET containers with tamper-evident seals.
The machine integrates with upstream blow molders and downstream labelers, providing a compact solution for high-speed packaging.
Multi-Product Flexibility: Single machine handles carbonated, still, and viscous products with quick nozzle changes, eliminating the need for separate filling lines.
Carbonation Preservation: Patented pressure-balanced filling valves reduce CO₂ loss by 40%, critical for maintaining fizziness in soft drinks and sparkling waters.
Global Compliance: Certified to NSF, CE, and ASME BPE standards, with local language HMI options for seamless operation in international facilities.
Aftersales Excellence: Lifetime software updates and a 2-year warranty, supported by a global team for process optimization and operator training.
