| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The High-Volume Glass Bottle Filling Production Line is a versatile packaging solution designed for precision filling of viscous and liquid products into glass bottles, including edible oils, sauces, condiments, and beverages. Engineered for 24/7 operation, this fully automated line integrates filling, capping, labeling, and conveying systems, ensuring consistent fill levels, airtight seals, and professional packaging for premium products.
Multi-Product Compatibility:
Servo-piston fillers handle viscosities from water-like (1 cP) to highly viscous (50,000 cP), with adjustable stroke lengths (10ml-5,000ml) for bottles ranging from 50ml to 5L.
Quick-change nozzle heads (12-48 nozzles) accommodate different bottle neck sizes (18mm-100mm), reducing changeover time to 20 minutes.
Precision Filling Technology:
Load cell feedback system ensures fill accuracy within ±0.5% of target volume, critical for expensive products like olive oil and honey.
Anti-drip nozzles with air-blowback prevent residue buildup, maintaining clean production even for sticky substances like tomato paste.
Complete Packaging Integration:
Capping Station: Torque-controlled cappers for screw caps, lug caps, and pump dispensers, achieving 99.9% seal integrity tested via pressure decay sensors.
Labeling Station: Wrap-around labelers for front/back labels and neck tags, with vision systems verifying label placement (±1mm accuracy).
Conveying System: Timing screw conveyors and starwheel transfers ensure gentle bottle handling, compatible with fragile glass bottles (1mm wall thickness).
Sanitary & Safe Design:
FDA-compliant stainless steel 316L contact parts and food-grade lubricants, with easy-to-clean surfaces (Ra ≤0.8μm) for CIP/SIP procedures.
Emergency stop sensors and guard interlocks comply with OSHA and CE machinery safety standards, protecting operators during maintenance.
Perfect for food and beverage manufacturers requiring premium glass packaging:
Edible Oils: Filling olive oil, sunflower oil, and sesame oil into decorative glass bottles (250ml-1L), with nitrogen flushing options to extend shelf life.
Condiments & Sauces: Ketchup, mustard, and salad dressings in squeeze bottles and jars, with precise filling for viscous products to prevent air pockets.
Beverages: Coffee syrups, honey-based drinks, and artisanal milk products, supporting both clear and amber glass bottles for light-sensitive formulas.
The line adapts to round, square, and embossed glass bottles, supporting diverse packaging strategies from economy to luxury segments.
Viscosity Expertise: Specialized auger fillers for ultra-viscous products (e.g., peanut butter) and flowmeters for low-viscosity liquids, ensuring optimal performance across product ranges.
Energy Saving: Variable frequency drives reduce power consumption by 25%, while vacuum recovery systems minimize product waste during filling.
Custom Engineering: In-house team designs custom conveying fixtures and capping heads for unique bottle shapes (e.g., hexagonal jars, decanter-style bottles).
Data-Driven Quality: Real-time SPC (Statistical Process Control) monitors fill weight, cap torque, and label alignment, generating compliance reports for audits.
The High-Volume Glass Bottle Filling Production Line is a versatile packaging solution designed for precision filling of viscous and liquid products into glass bottles, including edible oils, sauces, condiments, and beverages. Engineered for 24/7 operation, this fully automated line integrates filling, capping, labeling, and conveying systems, ensuring consistent fill levels, airtight seals, and professional packaging for premium products.
Multi-Product Compatibility:
Servo-piston fillers handle viscosities from water-like (1 cP) to highly viscous (50,000 cP), with adjustable stroke lengths (10ml-5,000ml) for bottles ranging from 50ml to 5L.
Quick-change nozzle heads (12-48 nozzles) accommodate different bottle neck sizes (18mm-100mm), reducing changeover time to 20 minutes.
Precision Filling Technology:
Load cell feedback system ensures fill accuracy within ±0.5% of target volume, critical for expensive products like olive oil and honey.
Anti-drip nozzles with air-blowback prevent residue buildup, maintaining clean production even for sticky substances like tomato paste.
Complete Packaging Integration:
Capping Station: Torque-controlled cappers for screw caps, lug caps, and pump dispensers, achieving 99.9% seal integrity tested via pressure decay sensors.
Labeling Station: Wrap-around labelers for front/back labels and neck tags, with vision systems verifying label placement (±1mm accuracy).
Conveying System: Timing screw conveyors and starwheel transfers ensure gentle bottle handling, compatible with fragile glass bottles (1mm wall thickness).
Sanitary & Safe Design:
FDA-compliant stainless steel 316L contact parts and food-grade lubricants, with easy-to-clean surfaces (Ra ≤0.8μm) for CIP/SIP procedures.
Emergency stop sensors and guard interlocks comply with OSHA and CE machinery safety standards, protecting operators during maintenance.
Perfect for food and beverage manufacturers requiring premium glass packaging:
Edible Oils: Filling olive oil, sunflower oil, and sesame oil into decorative glass bottles (250ml-1L), with nitrogen flushing options to extend shelf life.
Condiments & Sauces: Ketchup, mustard, and salad dressings in squeeze bottles and jars, with precise filling for viscous products to prevent air pockets.
Beverages: Coffee syrups, honey-based drinks, and artisanal milk products, supporting both clear and amber glass bottles for light-sensitive formulas.
The line adapts to round, square, and embossed glass bottles, supporting diverse packaging strategies from economy to luxury segments.
Viscosity Expertise: Specialized auger fillers for ultra-viscous products (e.g., peanut butter) and flowmeters for low-viscosity liquids, ensuring optimal performance across product ranges.
Energy Saving: Variable frequency drives reduce power consumption by 25%, while vacuum recovery systems minimize product waste during filling.
Custom Engineering: In-house team designs custom conveying fixtures and capping heads for unique bottle shapes (e.g., hexagonal jars, decanter-style bottles).
Data-Driven Quality: Real-time SPC (Statistical Process Control) monitors fill weight, cap torque, and label alignment, generating compliance reports for audits.
