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The BBQ Sauce Glass Bottle Filling Line is a complete automated system designed to fill and package thick, viscous BBQ sauces into glass bottles. BBQ sauce’s high viscosity and potential for particulates (e.g., pepper, onion bits) require specialized handling, and this line addresses these challenges with features like heated filling nozzles and large-diameter pumps. It integrates bottle unscrambling, filling, capping, and labeling, ensuring a seamless production process for sauce manufacturers.
Viscosity Handling: The line uses positive displacement pumps and heated filling nozzles (adjustable from 30°C to 60°C) to reduce the viscosity of BBQ sauce, allowing smooth flow without clogging. The nozzles have a large diameter (15mm) to accommodate particulates.
Accurate Filling: A servo-controlled piston filling system ensures precise fill volumes, from 100ml to 1L, with an accuracy of ±1%. This is important for maintaining consistent product weights and reducing waste.
No-Drip Design: Filling nozzles are equipped with spring-loaded valves that close quickly after filling, preventing sauce drips on the bottle exterior or conveyor belt.
Secure Capping: A chuck capping system applies screw caps or flip-top lids with adjustable torque, ensuring a tight seal that preserves the sauce’s freshness. It handles caps with diameters from 38mm to 82mm.
Easy Cleaning: The line features a CIP system with high-pressure spray nozzles in the filling area, and parts in contact with the sauce are easily removable for manual cleaning when needed.
This filling line is designed for:
Traditional BBQ sauces (tomato-based, vinegar-based, mustard-based)
Specialty sauces (hickory-smoked, spicy, honey-glazed)
Marinades and glazes with similar viscosity to BBQ sauce
It serves sauce manufacturers, food processing companies, and private-label brands producing glass-bottled BBQ sauces for retail or foodservice.
Product Testing: We test your specific BBQ sauce (including viscosity and particulate size) to optimize line settings before delivery.
Customization: Options to add features like date coding, shrink sleeves, or bottle drying stations based on your needs.
Training: Comprehensive training for operators on adjusting filling parameters, cleaning procedures, and troubleshooting.
Warranty: A 12-month warranty on pumps, motors, and control systems, with priority support for production-critical issues.
| Containers and specifications | ||||
| Project Name: Full Automatic Complete Juice 2000-20000bph Production Line | Hot Filling Fruit Juice | |||
| Material | Shape | Filling volume | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 100-2000ml | Distance from bottle neck According request | As request |
| Adjustable specifications of the bottle type | (Middle Mould Base) Bottle diameter ≤105mm Bottle Height≤335mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Juice Preparation | Fruit , Concentrate, Powder mixing ..... | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The BBQ Sauce Glass Bottle Filling Line is a complete automated system designed to fill and package thick, viscous BBQ sauces into glass bottles. BBQ sauce’s high viscosity and potential for particulates (e.g., pepper, onion bits) require specialized handling, and this line addresses these challenges with features like heated filling nozzles and large-diameter pumps. It integrates bottle unscrambling, filling, capping, and labeling, ensuring a seamless production process for sauce manufacturers.
Viscosity Handling: The line uses positive displacement pumps and heated filling nozzles (adjustable from 30°C to 60°C) to reduce the viscosity of BBQ sauce, allowing smooth flow without clogging. The nozzles have a large diameter (15mm) to accommodate particulates.
Accurate Filling: A servo-controlled piston filling system ensures precise fill volumes, from 100ml to 1L, with an accuracy of ±1%. This is important for maintaining consistent product weights and reducing waste.
No-Drip Design: Filling nozzles are equipped with spring-loaded valves that close quickly after filling, preventing sauce drips on the bottle exterior or conveyor belt.
Secure Capping: A chuck capping system applies screw caps or flip-top lids with adjustable torque, ensuring a tight seal that preserves the sauce’s freshness. It handles caps with diameters from 38mm to 82mm.
Easy Cleaning: The line features a CIP system with high-pressure spray nozzles in the filling area, and parts in contact with the sauce are easily removable for manual cleaning when needed.
This filling line is designed for:
Traditional BBQ sauces (tomato-based, vinegar-based, mustard-based)
Specialty sauces (hickory-smoked, spicy, honey-glazed)
Marinades and glazes with similar viscosity to BBQ sauce
It serves sauce manufacturers, food processing companies, and private-label brands producing glass-bottled BBQ sauces for retail or foodservice.
Product Testing: We test your specific BBQ sauce (including viscosity and particulate size) to optimize line settings before delivery.
Customization: Options to add features like date coding, shrink sleeves, or bottle drying stations based on your needs.
Training: Comprehensive training for operators on adjusting filling parameters, cleaning procedures, and troubleshooting.
Warranty: A 12-month warranty on pumps, motors, and control systems, with priority support for production-critical issues.
| Containers and specifications | ||||
| Project Name: Full Automatic Complete Juice 2000-20000bph Production Line | Hot Filling Fruit Juice | |||
| Material | Shape | Filling volume | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 100-2000ml | Distance from bottle neck According request | As request |
| Adjustable specifications of the bottle type | (Middle Mould Base) Bottle diameter ≤105mm Bottle Height≤335mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Juice Preparation | Fruit , Concentrate, Powder mixing ..... | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
