Home » Products » Juice filling machine » Complete Line for an Automatic Pet Bottle Non Carbonated Coconut Water Beverage Clear Orange Juice Filing Bottle Capping Line

Complete Line for an Automatic Pet Bottle Non Carbonated Coconut Water Beverage Clear Orange Juice Filing Bottle Capping Line

Monoblock design integrates blowing (from preforms), filling, and capping at 8,000 BPH for 330ml-1L bottles. Servo-driven fillers ensure volumetric accuracy, while UV treatment maintains sterility. Cap orientors secure tamper-evident closures. Made from AISI 304 stainless steel, it supports hot-fill or cold-fill processes. This line minimizes human intervention, ensuring shelf-stable coconut water with uncompromised taste and nutrients.
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Product Overview


The BBQ Sauce Glass Bottle Filling Line is a complete automated system designed to fill and package thick, viscous BBQ sauces into glass bottles. BBQ sauce’s high viscosity and potential for particulates (e.g., pepper, onion bits) require specialized handling, and this line addresses these challenges with features like heated filling nozzles and large-diameter pumps. It integrates bottle unscrambling, filling, capping, and labeling, ensuring a seamless production process for sauce manufacturers.


Product Features


Viscosity Handling: The line uses positive displacement pumps and heated filling nozzles (adjustable from 30°C to 60°C) to reduce the viscosity of BBQ sauce, allowing smooth flow without clogging. The nozzles have a large diameter (15mm) to accommodate particulates.

Accurate Filling: A servo-controlled piston filling system ensures precise fill volumes, from 100ml to 1L, with an accuracy of ±1%. This is important for maintaining consistent product weights and reducing waste.

No-Drip Design: Filling nozzles are equipped with spring-loaded valves that close quickly after filling, preventing sauce drips on the bottle exterior or conveyor belt.

Secure Capping: A chuck capping system applies screw caps or flip-top lids with adjustable torque, ensuring a tight seal that preserves the sauce’s freshness. It handles caps with diameters from 38mm to 82mm.

Easy Cleaning: The line features a CIP system with high-pressure spray nozzles in the filling area, and parts in contact with the sauce are easily removable for manual cleaning when needed.


Applications


This filling line is designed for:

Traditional BBQ sauces (tomato-based, vinegar-based, mustard-based)

  • Specialty sauces (hickory-smoked, spicy, honey-glazed)

  • Marinades and glazes with similar viscosity to BBQ sauce

It serves sauce manufacturers, food processing companies, and private-label brands producing glass-bottled BBQ sauces for retail or foodservice.


Our Service


Product Testing: We test your specific BBQ sauce (including viscosity and particulate size) to optimize line settings before delivery.

Customization: Options to add features like date coding, shrink sleeves, or bottle drying stations based on your needs.

Training: Comprehensive training for operators on adjusting filling parameters, cleaning procedures, and troubleshooting.

Warranty: A 12-month warranty on pumps, motors, and control systems, with priority support for production-critical issues.


PET Bottle Coconut Water Filling Capping Line

   
Containers and specifications
Project Name: Full Automatic Complete Juice 2000-20000bph Production Line Hot Filling Fruit Juice 
Material Shape Filling volume Filling level(mm) Neck type
PET Bottle Square or Round Bottle  100-2000ml  Distance from bottle neck 
According request
As request
Adjustable specifications of the bottle type (Middle Mould Base) Bottle diameter ≤105mm Bottle Height≤335mm
  Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added.
Juice Preparation Fruit , Concentrate, Powder mixing .....
Container Label & Control Mode Packaging system Palletizing system

Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label 
Manual / Automatic
Packing system Min, Spec. Manual 
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer 
Manual Palletizer 
  Manual 
Film shrinker
Wrap Around packer 
Robert Packing Machine 
1*2
2*3
3*4
4*6
3*5
 
User Ambient Conditions Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%
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King Machine Co., Ltd. is a professional manufacturer of beverage packaging machinery. 

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Email: zhang@king-machine.com
WhatsApp: +86-15262329861
Add: NO.32 East Seven Road Donglai Town, Zhangjiagang City, Jiangsu Province, China
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