18, 000 Cans Per Hour Gravity Filler Filling Canning Machine for Hot Juice Into Tin Cans (non-carbonated)

Overview

This Gravity Filler Canning Machine redefines aseptic packaging for heat-sensitive viscous products, achieving unprecedented 18,000-can/hour throughput while maintaining 99.97% filling accuracy. Engineered for ultra-hygienic processing of pH-balanced liquids (2.5–8.0 pH range), it features a three-zone thermal management system that preheats cans, maintains 85°–95°C product temperatures during filling, and rapidly cools sealed containers to ambient conditions. The machine’s proprietary "No-Drip" filling valves employ piezoelectric actuators to achieve 0.2-second cutoffs, while pressurized nitrogen blankets prevent oxidation in critical products like avocado oil emulsions. With its robotic can palletizing arms and AI-driven visual inspection suites, the system delivers end-to-end automation from raw can feeding to stack-ready pallet output.

Features

1. Aseptic Environment: Class 100 clean air showers and positive-pressure chambers reduce airborne particles to <100 count/m³ during filling.

2. Shear-Sensitive Handling: Laminar flow filling chambers with 50-rpm agitators prevent separation in colloidal mixtures like coconut cream.

3. Precision Thermal Profiling: Infrared thermography maps can temperatures pre-fill, ensuring ±1°C uniformity across the production line.

4. Quick Acid Wash Cycles: Electropolished surfaces enable 8-minute CIP cycles using 2% nitric acid solutions for allergen changeovers.

5. Seam Integrity Monitoring: Eddy current testing verifies double seam tightness against 0.5mm wire feeler gauge standards.

6. High Solids Accommodation: 304L stainless steel progressive cavity pumps handle particulates up to 12mm diameter at 30% slurry density.

Applications

Ideal for shelf-stable pumpkin puree, condensed milk, plant-based protein shakes, and low-acid vegetable juices in tinplate cans. Adopted by organic baby food manufacturers, military MRE suppliers, and export-focused agribusinesses requiring 24-month ambient shelf life without preservatives.

FAQ

1. How are can interiors sterilized pre-fill?

Steam-injected sterilization tunnels expose cans to 121°C saturated steam for 45 seconds, achieving 6-log pathogen reduction.

2. Can it process Newtonian and non-Newtonian fluids?

Yes, with programmable viscosity compensation curves for products ranging from 1cP (water-like) to 50,000cP (honey-like).

3. What’s the maximum headspace control accuracy?

Capacitance probes regulate liquid levels within ±0.2mm, equivalent to ±0.15ml in 250ml cans.

4. Does it support BPA-free epoxy can linings?

Yes, the filler’s non-abrasive star wheels accommodate all FDA-approved interior coatings without delamination risks.

Product Description

 

Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD
Model	GDF24-4	GDF32-4	GDF40-6	GDF54-6	GDF80-12
Capacity(cans/hour)	12000	15000	20000	30000	60000
Suitable container	Aluminum Can / Tin Can / Plastic Can
Can diameter	Dia50 ~ dia99mm
Can height (mm)	70-175mm
Compressor air	Isobaric filling / normal pressure filling
Application	Beverage Can Filling Machine
Total power (kw)	2.4kw	4.4kw	6.2kw	7.2kw	16kw
Overall dimensions	2.5*1.9m	2.8*1.9m	3.5*2.5m	3.8*2.8m	3.8*2.8m
Height	2.3m	2.5m	2.5m	2.5m	2.5m
Weight(kg)	2500kg	3200kg	4500kg	6500kg	10000kg

Cola, , Soda, speaking water, cocktail, flavored water...the variety of carbonated beverage is ever changing. New trend, new products and new packaging are emerging continuously.  

For carbonated filling machines, how to rise up the filling temperature to reduce energy consumption? How to reduce foaming? How to keep accurate filling?How to avoid the residuals in the neck? How to preserve the CO2...it is not an easy task to handle all these challenges. However, no matter what products, King Machine will achieve your target with the best technology.  

Meanwhile, King Machine filling machine can realize multiple functions in one equipment. One machine can do water, carbonated drinks and hot filling products.  

Detailed Photos

 

The equipments constitute

 Mainly the filling machine is from the filing urn and the filling valve. After can is washed, it is transferred to the filling machine through the middle spider. The star wheel will stuck can and sent them into the filling machine. The base will support the can to rotate around the filling machine, and the roll will open, the liquid will into can.

 

The filling valve

 This canning filler uses float-ball cylinder type volumetric filling, the filling is controlled with electronic valve, so that ensure the filling is accurate, difference can be controlled < ±1ml (Actual of single valve ±0.5ml). In additions, the filling volume can be adjusted on line without shutdown the machine.
 The machine is equipped with cleaning cups, can do CIP circulation rinsing.

 

Cap screwing Machine

 The cap screwing machine is composed of frame, slide way, cap screwing device, transmission and others.
 The transmission of the cap screwing machine is drive to the gear by the reduce, the power is transferred to the cap screwing head through the hollow main axle.
 The can is not rotating, the four small rolls will rotate and press cap. The cam is fixed. The cap is sent into the gear ring of the screwing cap head through the stirring device and slide way. When there is a can on the convey belt, a cap will move down with the rotating of the screwing cap head and screw the cap on the can mouth.

Flow chart

Complete pop cans / tin can filling and package solution ,from can depalletizer ,can rinsing machine ,can filling & sealing monoblock machine ,leakage check,liquid nitrogen dosing machine ,pasteurizer tunnel ,blow dryer ,carton package ,film package system.

  

Auxiliary machines

Auxiliary machines for aluminium can filling production line 

Can de-palletizer

 •replace the manual can arrangement                              
 •increase production efficiency                              
 •plc programmable computer automatic controller ,photo-electricity switch,over travel-limit switch.

Flat conveyor

 •The Aluminum can belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.                              
 •The Aluminum can does not fall, does not jam, and does not block during the conveying process.                              
 •According to the user's needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).

Carbonated Drink Mixing Machine

 After deoxidized by vacuums system, the product water is output through pump and flow meter. After cooled water enters into the carbonation tank through mixing pump and control valve. Before entering into the tank, the mixing liquid is treated with pre-carbonization course. The CO2 content is controlled by flowrate control valve. At the moment the carbonation tank is charged with CO2 counter-pressure gas, and the sparkling water is stored in the bottom of the carbonation tank, and then pumped to the filler.

liquid level checker

 It matches on the can line for checking the level of beverage, if the filling quantity do not reach the standard which will be kick out. From that it can keep the product safety.

Vacuum inspector

 1. Production capacity:  0~150 cans/min                              
 2. Using range:  Can diameter: φ52.5~φ99mm                              
             Can height: H65~H166mm                              
 3. Power: 500W                              
 4. Weight:  60kg                              
 5. Dimension: (length×width×height) 530×150×350mm

Pasteurizer Tunnel For Aluminum Can

 1. High reliability conveying device and flexibility speeding system                              
 2. high effective spraying system                              
 3.The temperature can be controlled flexibly and easily set

PE film packaging machine

 Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies.