Juice Canning Machine Filling Production Line

Core Features & Construction

Filling & Sealing Mechanism

The filling system adopts a float-ball cylinder type volumetric filling design, controlled by electronic valves to ensure precision. Filling accuracy is maintained at ±0.5ml per valve (with a maximum deviation of ±1ml across all valves), a critical feature for consistent product quality. The filling volume can be adjusted online without stopping the machine, enhancing operational efficiency.

For hygiene, the equipment is equipped with cleaning cups, enabling CIP (Clean-in-Place) circulation rinsing to meet strict sanitation standards in food and beverage production.

After filling, cans are transferred to the sealing unit via a star wheel conveyor. The sealing mechanism ensures airtight closure, preventing leakage and preserving product freshness.

Capping Machine

The integrated capping machine consists of a frame, slideway, capping device, and transmission system. Power is transmitted via a reducer and hollow main shaft to the capping heads. Unlike rotating can designs, this machine uses four small rollers to rotate and press caps onto cans, ensuring stable sealing. Caps are fed into the capping heads via a stirring device and slideway, with synchronized operation to match can conveyance speed.

Technical Parameters

Auxiliary Equipment for Complete Production Line

To form a fully functional beverage production line, the 500ml Plastic Can Filling Equipment can be integrated with the following auxiliary machines:

Can Depalletizer: Automates can arrangement, replacing manual labor to boost efficiency. Equipped with PLC control, photoelectric switches, and over-travel limit switches for stable operation.

Flat Conveyor: Synchronizes with upstream/downstream equipment via a connected control system, preventing can falling, jamming, or blocking. Optional buffer platforms (1-2 minutes capacity) are available.

Carbonated Drink Mixing Machine: Processes product water through vacuum deoxidation, then mixes with cooled water and CO₂. CO₂ content is controlled via flowrate valves, ensuring consistent carbonation levels.

Liquid Level Checker: Identifies and rejects underfilled cans, maintaining product quality standards.

Vacuum Inspector: Operates at 0~150 cans/min, compatible with cans of φ52.5~φ99mm (diameter) and H65~H166mm (height).

Pasteurizer Tunnel: Features a reliable conveying system and flexible temperature control, ideal for aluminum can sterilization.

PE Film Packaging Machine: Adopts advanced German technology for automatic heat shrink wrapping, suitable for cans, bottles, and other beverage containers.

 

Detailed Photos

 

The equipments constitute

 Mainly the filling machine is from the filing urn and the filling valve. After can is washed, it is transferred to the filling machine through the middle spider. The star wheel will stuck can and sent them into the filling machine. The base will support the can to rotate around the filling machine, and the roll will open, the liquid will into can.

 

The filling valve

 This canning filler uses float-ball cylinder type volumetric filling, the filling is controlled with electronic valve, so that ensure the filling is accurate, difference can be controlled < ±1ml (Actual of single valve ±0.5ml). In additions, the filling volume can be adjusted on line without shutdown the machine.
 The machine is equipped with cleaning cups, can do CIP circulation rinsing.

 

Cap screwing Machine

 The cap screwing machine is composed of frame, slide way, cap screwing device, transmission and others.
 The transmission of the cap screwing machine is drive to the gear by the reduce, the power is transferred to the cap screwing head through the hollow main axle.
 The can is not rotating, the four small rolls will rotate and press cap. The cam is fixed. The cap is sent into the gear ring of the screwing cap head through the stirring device and slide way. When there is a can on the convey belt, a cap will move down with the rotating of the screwing cap head and screw the cap on the can mouth.

Flow chart

Complete pop cans / tin can filling and package solution ,from can depalletizer ,can rinsing machine ,can filling & sealing monoblock machine ,leakage check,liquid nitrogen dosing machine ,pasteurizer tunnel ,blow dryer ,carton package ,film package system.

  

Auxiliary machines

Auxiliary machines for aluminium can filling production line 

Can de-palletizer

 •replace the manual can arrangement                              
 •increase production efficiency                              
 •plc programmable computer automatic controller ,photo-electricity switch,over travel-limit switch.

Flat conveyor

 •The Aluminum can belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.                              
 •The Aluminum can does not fall, does not jam, and does not block during the conveying process.                              
 •According to the user's needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).

Carbonated Drink Mixing Machine

 After deoxidized by vacuums system, the product water is output through pump and flow meter. After cooled water enters into the carbonation tank through mixing pump and control valve. Before entering into the tank, the mixing liquid is treated with pre-carbonization course. The CO2 content is controlled by flowrate control valve. At the moment the carbonation tank is charged with CO2 counter-pressure gas, and the sparkling water is stored in the bottom of the carbonation tank, and then pumped to the filler.

liquid level checker

 It matches on the can line for checking the level of beverage, if the filling quantity do not reach the standard which will be kick out. From that it can keep the product safety.

Vacuum inspector

 1. Production capacity:  0~150 cans/min                              
 2. Using range:  Can diameter: φ52.5~φ99mm                              
             Can height: H65~H166mm                              
 3. Power: 500W                              
 4. Weight:  60kg                              
 5. Dimension: (length×width×height) 530×150×350mm

Pasteurizer Tunnel For Aluminum Can

 1. High reliability conveying device and flexibility speeding system                              
 2. high effective spraying system                              
 3.The temperature can be controlled flexibly and easily set

PE film packaging machine

 Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies.

 

After Sales Service

To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.