| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The Aluminum Cans Beverage Juice Production Line King Machine is a high-speed, turnkey solution designed for the complete production of aluminum can-packed juices, from raw material processing to finished packaging. Engineered to handle both clear and cloudy juices, this integrated line includes juice extraction, filtration, pasteurization, filling, and seaming modules, ensuring microbial safety and flavor preservation. With a production capacity of 30,000 to 80,000 cans per hour (depending on can size), it caters to large-scale juice manufacturers, craft producers, and co-packers, supporting 125ml to 500ml aluminum cans in standard, slim, or custom shapes. The system prioritizes gentle juice handling to protect pulp integrity and nutritional value, with advanced quality control for consistent product excellence.
Integrated Pre-Processing Modules:
Filtration & Clarification: Cross-flow membrane filtration (0.2μm) removes particulates for clear juices, while a pulper module preserves up to 20% pulp for cloudy nectars.
Pasteurization: Tubular heat exchanger (75-95°C, 15-30 seconds) ensures log reduction of pathogens, with optional UHT upgrade (135°C, 2 seconds) for ambient-stable juices.
Isobaric Filling for Juice Stability:
Maintains slight positive pressure (1-2 bar) during filling to prevent oxidation, using servo-controlled valves to achieve ±1ml accuracy for 330ml cans.
Submerged nozzles minimize foam in pulpy juices, while nitrogen flushing reduces dissolved oxygen to <100ppb for oxygen-sensitive varieties (e.g., apple, pear).
Precision Can Seaming & Handling:
Double-seaming stations with laser-guided rollers create airtight seals (seam tightness: >99.9%), compatible with easy-open ends and peel-off lids.
Magnetic can conveyors prevent deformation of lightweight aluminum, with soft-touch guides protecting printed can surfaces from scratches.
Flexible Format Changeover:
Quick-release chucks and digital adjustments allow switching between 52mm (slim) and 66mm (standard) cans in <15 minutes, with recipe storage for 100+ can sizes and juice formulations.
Adjustable filling nozzles accommodate particle sizes up to 5mm (e.g., berry seeds in mixed juices) without clogging.
Data-Driven Quality Assurance:
In-line sensors measure Brix (sugar content), pH, and turbidity, rejecting cans with out-of-spec parameters.
Automatic weight checkers verify fill volume, while vision systems inspect seam integrity and can orientation, ensuring 100% compliance with food safety standards.
Pure Fruit Juices: Processes orange, grape, and pineapple juices in 250ml slim cans for on-the-go consumption.
Nectars & Pulpy Juices: Handles mango nectar, peach blends, and apple sauce drinks in 500ml standard cans, preserving pulp texture and natural flavor.
Functional Beverages: Fills vitamin-enriched juices, probiotic drinks, and cold-pressed juices in premium aluminum cans, with optional nitrogen blanketing to protect heat-sensitive nutrients.
Ready-to-Drink (RTD) Products: Ideal for juice-based cocktails, iced teas, and energy drinks, supporting fast-paced production with quick recipe changes.
Q: Can this line handle high-pulp juices (e.g., 30% pulp content)?
A:Yes, the low-shear filling nozzles and 8mm internal tubing diameter accommodate pulpy juices. A pre-screening module can be added to remove oversized particulates (>5mm).
Q: What is the shelf life of juice processed by this line?
A:Refrigerated juices (pasteurized at 85°C) have a shelf life of 21-30 days, while UHT-processed juices (135°C) can be stored ambiently for 6-12 months when paired with aseptic packaging.
Q: How is cross-contamination prevented during flavor changes?
A:The CIP system uses a three-step process (alkaline wash, acid rinse, RO water flush) with flow meters to ensure 100% product removal. Dedicated pipelines for pulpy vs. clear juices further minimize risks.
Q: Does the line include a date coding system for cans?
A:Yes, an integrated laser coder or thermal transfer printer applies batch codes, expiration dates, and QR codes directly on cans or labels, compliant with GS1 standards.
Q: Can it be customized for non-aluminum cans, such as steel or composite materials?
A:While optimized for aluminum, the filling and seaming modules can be adapted for steel cans with minor component changes. Contact our engineers for custom configurations.
| Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD | |||||
| Model | GDF24-4 | GDF32-4 | GDF40-6 | GDF54-6 | GDF80-12 |
| Capacity(cans/hour) | 12000 | 15000 | 20000 | 30000 | 60000 |
| Suitable container | Aluminum Can / Tin Can / Plastic Can | ||||
| Can diameter | Dia50 ~ dia99mm | ||||
| Can height (mm) | 70-175mm | ||||
| Compressor air | Isobaric filling / normal pressure filling | ||||
| Application | Beverage Can Filling Machine | ||||
| Total power (kw) | 2.4kw | 4.4kw | 6.2kw | 7.2kw | 16kw |
| Overall dimensions | 2.5*1.9m | 2.8*1.9m | 3.5*2.5m | 3.8*2.8m | 3.8*2.8m |
| Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m |
| Weight(kg) | 2500kg | 3200kg | 4500kg | 6500kg | 10000kg |
The Aluminum Cans Beverage Juice Production Line King Machine is a high-speed, turnkey solution designed for the complete production of aluminum can-packed juices, from raw material processing to finished packaging. Engineered to handle both clear and cloudy juices, this integrated line includes juice extraction, filtration, pasteurization, filling, and seaming modules, ensuring microbial safety and flavor preservation. With a production capacity of 30,000 to 80,000 cans per hour (depending on can size), it caters to large-scale juice manufacturers, craft producers, and co-packers, supporting 125ml to 500ml aluminum cans in standard, slim, or custom shapes. The system prioritizes gentle juice handling to protect pulp integrity and nutritional value, with advanced quality control for consistent product excellence.
Integrated Pre-Processing Modules:
Filtration & Clarification: Cross-flow membrane filtration (0.2μm) removes particulates for clear juices, while a pulper module preserves up to 20% pulp for cloudy nectars.
Pasteurization: Tubular heat exchanger (75-95°C, 15-30 seconds) ensures log reduction of pathogens, with optional UHT upgrade (135°C, 2 seconds) for ambient-stable juices.
Isobaric Filling for Juice Stability:
Maintains slight positive pressure (1-2 bar) during filling to prevent oxidation, using servo-controlled valves to achieve ±1ml accuracy for 330ml cans.
Submerged nozzles minimize foam in pulpy juices, while nitrogen flushing reduces dissolved oxygen to <100ppb for oxygen-sensitive varieties (e.g., apple, pear).
Precision Can Seaming & Handling:
Double-seaming stations with laser-guided rollers create airtight seals (seam tightness: >99.9%), compatible with easy-open ends and peel-off lids.
Magnetic can conveyors prevent deformation of lightweight aluminum, with soft-touch guides protecting printed can surfaces from scratches.
Flexible Format Changeover:
Quick-release chucks and digital adjustments allow switching between 52mm (slim) and 66mm (standard) cans in <15 minutes, with recipe storage for 100+ can sizes and juice formulations.
Adjustable filling nozzles accommodate particle sizes up to 5mm (e.g., berry seeds in mixed juices) without clogging.
Data-Driven Quality Assurance:
In-line sensors measure Brix (sugar content), pH, and turbidity, rejecting cans with out-of-spec parameters.
Automatic weight checkers verify fill volume, while vision systems inspect seam integrity and can orientation, ensuring 100% compliance with food safety standards.
Pure Fruit Juices: Processes orange, grape, and pineapple juices in 250ml slim cans for on-the-go consumption.
Nectars & Pulpy Juices: Handles mango nectar, peach blends, and apple sauce drinks in 500ml standard cans, preserving pulp texture and natural flavor.
Functional Beverages: Fills vitamin-enriched juices, probiotic drinks, and cold-pressed juices in premium aluminum cans, with optional nitrogen blanketing to protect heat-sensitive nutrients.
Ready-to-Drink (RTD) Products: Ideal for juice-based cocktails, iced teas, and energy drinks, supporting fast-paced production with quick recipe changes.
Q: Can this line handle high-pulp juices (e.g., 30% pulp content)?
A:Yes, the low-shear filling nozzles and 8mm internal tubing diameter accommodate pulpy juices. A pre-screening module can be added to remove oversized particulates (>5mm).
Q: What is the shelf life of juice processed by this line?
A:Refrigerated juices (pasteurized at 85°C) have a shelf life of 21-30 days, while UHT-processed juices (135°C) can be stored ambiently for 6-12 months when paired with aseptic packaging.
Q: How is cross-contamination prevented during flavor changes?
A:The CIP system uses a three-step process (alkaline wash, acid rinse, RO water flush) with flow meters to ensure 100% product removal. Dedicated pipelines for pulpy vs. clear juices further minimize risks.
Q: Does the line include a date coding system for cans?
A:Yes, an integrated laser coder or thermal transfer printer applies batch codes, expiration dates, and QR codes directly on cans or labels, compliant with GS1 standards.
Q: Can it be customized for non-aluminum cans, such as steel or composite materials?
A:While optimized for aluminum, the filling and seaming modules can be adapted for steel cans with minor component changes. Contact our engineers for custom configurations.
| Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD | |||||
| Model | GDF24-4 | GDF32-4 | GDF40-6 | GDF54-6 | GDF80-12 |
| Capacity(cans/hour) | 12000 | 15000 | 20000 | 30000 | 60000 |
| Suitable container | Aluminum Can / Tin Can / Plastic Can | ||||
| Can diameter | Dia50 ~ dia99mm | ||||
| Can height (mm) | 70-175mm | ||||
| Compressor air | Isobaric filling / normal pressure filling | ||||
| Application | Beverage Can Filling Machine | ||||
| Total power (kw) | 2.4kw | 4.4kw | 6.2kw | 7.2kw | 16kw |
| Overall dimensions | 2.5*1.9m | 2.8*1.9m | 3.5*2.5m | 3.8*2.8m | 3.8*2.8m |
| Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m |
| Weight(kg) | 2500kg | 3200kg | 4500kg | 6500kg | 10000kg |
