Customization: | Available |
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After-sales Service: | Support |
Warranty: | 12 Months |
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The High-Speed Carbonated Drink Canning Plant is a fully automated solution designed for large-scale production of carbonated beers, soft drinks, and energy drinks in aluminum cans (100ml–500ml). Engineered with precision filling, double-seam sealing, and intelligent quality control, this plant ensures airtight seals, consistent carbonation levels, and compliance with international canning standards, ideal for major beverage brands and co-packers.
Advanced Carbonation Technology:
Pressure-balanced filling valves (2–6 bar) with CO₂ backflush reduce oxygen ingress (≤0.5ppm), preserving carbonation levels (3.5 volumes) and extending shelf life by 20%.
Servo-driven seaming heads apply 202, 209, and specialty lids with double-seam inspection (thickness ±0.05mm, tightness ≤10μm), achieving 99.99% seal integrity.
High-Speed Performance:
Output: 50,000–100,000 cans/hour, with quick-change parts (chucks, filling valves) reducing size changeover time to 15 minutes between 200ml slim cans and 500ml standard cans.
Starwheel conveyors and soft-grip chucks handle lightweight aluminum cans (0.25mm wall) at speeds up to 1,600 cans/minute, minimizing deformation and dents.
Intelligent Quality Control:
In-line vision system verifies lid presence, seam quality, and fill level in real-time, rejecting defective cans with a false rejection rate <0.01%.
PLC-based control with OPC UA connectivity enables real-time production monitoring and remote diagnostics via tablet/smartphone.
Sanitary & Durable Design:
304 stainless steel construction with food-grade seals, compliant with FDA 21 CFR Part 117, EU 10/2011, and CANMET standards, with quick-release filling valves for 30-minute CIP cycles.
Energy-efficient servo drives and regenerative braking reduce power consumption by 25%, meeting ISO 50001 energy management requirements.
Ideal for high-volume carbonated beverage production:
Beers & Ciders: 330ml–500ml aluminum cans for lagers, IPAs, and hard ciders, with optional date coding and batch tracking for freshness management.
Soft Drinks & Energy Drinks: 250ml–473ml slim cans for colas, lemonades, and nitrogen-infused energy drinks, supporting easy-open lids and custom label configurations.
Sparkling Waters: 500ml–1L PET cans for flavored sparkling waters, with airtight seals preventing CO₂ loss during transportation.
The plant integrates with upstream depalletizers, downstream packers, and labelers, forming a complete high-speed canning solution for global beverage manufacturers.
Q: What is the maximum carbonation pressure this plant can handle?
A: The filling system is rated for up to 6 bar, suitable for highly carbonated beverages like sparkling wines and craft sodas.
Q: How is can orientation maintained during high-speed operation?
A: A combination of magnetic guides and vision-based orientation sensors ensure 100% correct can alignment at the filling station.
Q: Are explosion-proof options available for flammable beverages?
A: Yes, ATEX-certified components are optional for alcohol-based beverages (ABV ≥5%), ensuring safe operation in hazardous environments.
Q: What is the mean time between failures (MTBF) for the seaming heads?
A: Rigorous testing shows an MTBF of 10,000 hours for seaming heads, with predictive maintenance alerts based on sensor data to prevent unplanned downtime.
Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD | |||||
Model | GDF24-4 | GDF32-4 | GDF40-6 | GDF54-6 | GDF80-12 |
Capacity(cans/hour) | 12000 | 15000 | 20000 | 30000 | 60000 |
Suitable container | Aluminum Can / Tin Can / Plastic Can | ||||
Can diameter | Dia50 ~ dia99mm | ||||
Can height (mm) | 70-175mm | ||||
Compressor air | Isobaric filling / normal pressure filling | ||||
Application | Beverage Can Filling Machine | ||||
Total power (kw) | 2.4kw | 4.4kw | 6.2kw | 7.2kw | 16kw |
Overall dimensions | 2.5*1.9m | 2.8*1.9m | 3.5*2.5m | 3.8*2.8m | 3.8*2.8m |
Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m |
Weight(kg) | 2500kg | 3200kg | 4500kg | 6500kg | 10000kg |
Auxiliary machines for aluminium can filling production line
The High-Speed Carbonated Drink Canning Plant is a fully automated solution designed for large-scale production of carbonated beers, soft drinks, and energy drinks in aluminum cans (100ml–500ml). Engineered with precision filling, double-seam sealing, and intelligent quality control, this plant ensures airtight seals, consistent carbonation levels, and compliance with international canning standards, ideal for major beverage brands and co-packers.
Advanced Carbonation Technology:
Pressure-balanced filling valves (2–6 bar) with CO₂ backflush reduce oxygen ingress (≤0.5ppm), preserving carbonation levels (3.5 volumes) and extending shelf life by 20%.
Servo-driven seaming heads apply 202, 209, and specialty lids with double-seam inspection (thickness ±0.05mm, tightness ≤10μm), achieving 99.99% seal integrity.
High-Speed Performance:
Output: 50,000–100,000 cans/hour, with quick-change parts (chucks, filling valves) reducing size changeover time to 15 minutes between 200ml slim cans and 500ml standard cans.
Starwheel conveyors and soft-grip chucks handle lightweight aluminum cans (0.25mm wall) at speeds up to 1,600 cans/minute, minimizing deformation and dents.
Intelligent Quality Control:
In-line vision system verifies lid presence, seam quality, and fill level in real-time, rejecting defective cans with a false rejection rate <0.01%.
PLC-based control with OPC UA connectivity enables real-time production monitoring and remote diagnostics via tablet/smartphone.
Sanitary & Durable Design:
304 stainless steel construction with food-grade seals, compliant with FDA 21 CFR Part 117, EU 10/2011, and CANMET standards, with quick-release filling valves for 30-minute CIP cycles.
Energy-efficient servo drives and regenerative braking reduce power consumption by 25%, meeting ISO 50001 energy management requirements.
Ideal for high-volume carbonated beverage production:
Beers & Ciders: 330ml–500ml aluminum cans for lagers, IPAs, and hard ciders, with optional date coding and batch tracking for freshness management.
Soft Drinks & Energy Drinks: 250ml–473ml slim cans for colas, lemonades, and nitrogen-infused energy drinks, supporting easy-open lids and custom label configurations.
Sparkling Waters: 500ml–1L PET cans for flavored sparkling waters, with airtight seals preventing CO₂ loss during transportation.
The plant integrates with upstream depalletizers, downstream packers, and labelers, forming a complete high-speed canning solution for global beverage manufacturers.
Q: What is the maximum carbonation pressure this plant can handle?
A: The filling system is rated for up to 6 bar, suitable for highly carbonated beverages like sparkling wines and craft sodas.
Q: How is can orientation maintained during high-speed operation?
A: A combination of magnetic guides and vision-based orientation sensors ensure 100% correct can alignment at the filling station.
Q: Are explosion-proof options available for flammable beverages?
A: Yes, ATEX-certified components are optional for alcohol-based beverages (ABV ≥5%), ensuring safe operation in hazardous environments.
Q: What is the mean time between failures (MTBF) for the seaming heads?
A: Rigorous testing shows an MTBF of 10,000 hours for seaming heads, with predictive maintenance alerts based on sensor data to prevent unplanned downtime.
Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD | |||||
Model | GDF24-4 | GDF32-4 | GDF40-6 | GDF54-6 | GDF80-12 |
Capacity(cans/hour) | 12000 | 15000 | 20000 | 30000 | 60000 |
Suitable container | Aluminum Can / Tin Can / Plastic Can | ||||
Can diameter | Dia50 ~ dia99mm | ||||
Can height (mm) | 70-175mm | ||||
Compressor air | Isobaric filling / normal pressure filling | ||||
Application | Beverage Can Filling Machine | ||||
Total power (kw) | 2.4kw | 4.4kw | 6.2kw | 7.2kw | 16kw |
Overall dimensions | 2.5*1.9m | 2.8*1.9m | 3.5*2.5m | 3.8*2.8m | 3.8*2.8m |
Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m |
Weight(kg) | 2500kg | 3200kg | 4500kg | 6500kg | 10000kg |
Auxiliary machines for aluminium can filling production line