| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The Automatic Apple Beverage Beer Orange Fruit Juice Can Filler is a versatile, high-speed solution designed for precision filling of carbonated and non-carbonated fruit juices, craft beers, and specialty beverages into aluminum or steel cans. Engineered to handle the sensitivity of natural juices and alcoholic beverages, this machine combines isobaric filling (for carbonated products) with gravity filling (for still juices), ensuring minimal oxygen pickup and consistent fill levels. With a production capacity of 20,000-60,000 cans per hour (depending on can size), it caters to large-scale juice manufacturers, craft breweries, and RTD (Ready-to-Drink) producers, supporting 125ml to 500ml cans in standard, slim, or custom shapes.
Dual-Mode Filling Technology:
Carbonated Beverages (e.g., beer, sparkling juice): Isobaric filling with CO₂ pre-purging (2-4 bar) to maintain carbonation, achieving ±1ml accuracy for 330ml cans.
Still Juices (e.g., apple, orange): Gravity-vacuum filling with nitrogen flushing to reduce dissolved oxygen to <100ppb, protecting vitamins and natural flavors.
Can-Specific Handling System:
Magnetic or vacuum lifters grip cans by the body (not the rim) to prevent deformation of lightweight aluminum (1.2mm wall thickness), with silicone-coated guides protecting printed surfaces from scratches.
Adjustable star wheels accommodate can diameters from 52mm (slim) to 66mm (standard), with quick-change chucks enabling format switches in <15 minutes.
Precision Seaming & Quality Control:
Double-seaming stations with laser-guided rollers create hermetic seals (seam tightness: >99.9%), compatible with easy-open (EO) and stay-on-tab (SOT) ends.
In-line vision system inspects seam dimensions, fill volume, and can orientation, rejecting defective cans (defect rate <0.05%).
Hygienic & Efficient Design:
Wetted parts made of 316L stainless steel and FDA-compliant FKM seals, with HEPA-filtered air rinsing pre-stage to remove can debris before filling.
CO₂ recovery system recycles 80% of purge gas for carbonated products, reducing operational costs by 30% compared to non-recovery systems.
Intelligent Process Control:
PLC-based HMI with 15-inch touchscreen stores up to 100 product recipes (juice type, can size, filling pressure), enabling one-touch recall for quick recipe changes.
Real-time sensors monitor Brix (sugar content), pH, and carbonation levels, ensuring compliance with HACCP and ISO 22000 standards.
Fruit Juice Canning: Processes apple, orange, and mixed berry juices in 250ml slim cans for on-the-go consumption, with optional UHT integration for ambient shelf stability.
Craft Beer & Cider: Fills IPAs, lagers, and hard ciders in 500ml standard cans, preserving carbonation and hop aromas through gentle isobaric filling.
RTD Beverages: Handles juice-based cocktails, iced teas, and energy drinks, supporting fast-paced production with quick can size changes.
Q: Can it fill cans with pulp (e.g., orange juice with pulp)?
A:Yes, the low-shear nozzles (8mm internal diameter) accommodate particulates up to 5mm. A pre-screening module can be added to remove oversized pulp fibers.
Q: What is the difference between isobaric and gravity filling modes?
A:Isobaric filling maintains can internal pressure equal to the product’s carbonation pressure to prevent foam, while gravity filling uses vacuum assistance for still liquids to minimize oxygen exposure.
Q: Does the filler include a date coding system?
A:Yes, an integrated thermal transfer printer or laser coder applies batch codes and expiration dates directly on cans, compliant with GS1 and EU FCM regulations.
Q: Can it be customized for non-aluminum cans, such as composite or steel?
A:While optimized for aluminum, the filling and seaming modules can be adapted for steel cans with minor adjustments to roller pressure and nozzle geometry.
Q: How is cross-contamination prevented between different juice flavors?
A:The CIP system uses a three-step process (alkaline wash, acid rinse, RO water flush) with flow meters to ensure 100% product removal. Dedicated pipelines for carbonated vs. still products further reduce risks.
| Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD | |||||
| Model | GDF24-4 | GDF32-4 | GDF40-6 | GDF54-6 | GDF80-12 |
| Capacity(cans/hour) | 12000 | 15000 | 20000 | 30000 | 60000 |
| Suitable container | Aluminum Can / Tin Can / Plastic Can | ||||
| Can diameter | Dia50 ~ dia99mm | ||||
| Can height (mm) | 70-175mm | ||||
| Compressor air | Isobaric filling / normal pressure filling | ||||
| Application | Beverage Can Filling Machine | ||||
| Total power (kw) | 2.4kw | 4.4kw | 6.2kw | 7.2kw | 16kw |
| Overall dimensions | 2.5*1.9m | 2.8*1.9m | 3.5*2.5m | 3.8*2.8m | 3.8*2.8m |
| Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m |
| Weight(kg) | 2500kg | 3200kg | 4500kg | 6500kg | 10000kg |
The Automatic Apple Beverage Beer Orange Fruit Juice Can Filler is a versatile, high-speed solution designed for precision filling of carbonated and non-carbonated fruit juices, craft beers, and specialty beverages into aluminum or steel cans. Engineered to handle the sensitivity of natural juices and alcoholic beverages, this machine combines isobaric filling (for carbonated products) with gravity filling (for still juices), ensuring minimal oxygen pickup and consistent fill levels. With a production capacity of 20,000-60,000 cans per hour (depending on can size), it caters to large-scale juice manufacturers, craft breweries, and RTD (Ready-to-Drink) producers, supporting 125ml to 500ml cans in standard, slim, or custom shapes.
Dual-Mode Filling Technology:
Carbonated Beverages (e.g., beer, sparkling juice): Isobaric filling with CO₂ pre-purging (2-4 bar) to maintain carbonation, achieving ±1ml accuracy for 330ml cans.
Still Juices (e.g., apple, orange): Gravity-vacuum filling with nitrogen flushing to reduce dissolved oxygen to <100ppb, protecting vitamins and natural flavors.
Can-Specific Handling System:
Magnetic or vacuum lifters grip cans by the body (not the rim) to prevent deformation of lightweight aluminum (1.2mm wall thickness), with silicone-coated guides protecting printed surfaces from scratches.
Adjustable star wheels accommodate can diameters from 52mm (slim) to 66mm (standard), with quick-change chucks enabling format switches in <15 minutes.
Precision Seaming & Quality Control:
Double-seaming stations with laser-guided rollers create hermetic seals (seam tightness: >99.9%), compatible with easy-open (EO) and stay-on-tab (SOT) ends.
In-line vision system inspects seam dimensions, fill volume, and can orientation, rejecting defective cans (defect rate <0.05%).
Hygienic & Efficient Design:
Wetted parts made of 316L stainless steel and FDA-compliant FKM seals, with HEPA-filtered air rinsing pre-stage to remove can debris before filling.
CO₂ recovery system recycles 80% of purge gas for carbonated products, reducing operational costs by 30% compared to non-recovery systems.
Intelligent Process Control:
PLC-based HMI with 15-inch touchscreen stores up to 100 product recipes (juice type, can size, filling pressure), enabling one-touch recall for quick recipe changes.
Real-time sensors monitor Brix (sugar content), pH, and carbonation levels, ensuring compliance with HACCP and ISO 22000 standards.
Fruit Juice Canning: Processes apple, orange, and mixed berry juices in 250ml slim cans for on-the-go consumption, with optional UHT integration for ambient shelf stability.
Craft Beer & Cider: Fills IPAs, lagers, and hard ciders in 500ml standard cans, preserving carbonation and hop aromas through gentle isobaric filling.
RTD Beverages: Handles juice-based cocktails, iced teas, and energy drinks, supporting fast-paced production with quick can size changes.
Q: Can it fill cans with pulp (e.g., orange juice with pulp)?
A:Yes, the low-shear nozzles (8mm internal diameter) accommodate particulates up to 5mm. A pre-screening module can be added to remove oversized pulp fibers.
Q: What is the difference between isobaric and gravity filling modes?
A:Isobaric filling maintains can internal pressure equal to the product’s carbonation pressure to prevent foam, while gravity filling uses vacuum assistance for still liquids to minimize oxygen exposure.
Q: Does the filler include a date coding system?
A:Yes, an integrated thermal transfer printer or laser coder applies batch codes and expiration dates directly on cans, compliant with GS1 and EU FCM regulations.
Q: Can it be customized for non-aluminum cans, such as composite or steel?
A:While optimized for aluminum, the filling and seaming modules can be adapted for steel cans with minor adjustments to roller pressure and nozzle geometry.
Q: How is cross-contamination prevented between different juice flavors?
A:The CIP system uses a three-step process (alkaline wash, acid rinse, RO water flush) with flow meters to ensure 100% product removal. Dedicated pipelines for carbonated vs. still products further reduce risks.
| Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD | |||||
| Model | GDF24-4 | GDF32-4 | GDF40-6 | GDF54-6 | GDF80-12 |
| Capacity(cans/hour) | 12000 | 15000 | 20000 | 30000 | 60000 |
| Suitable container | Aluminum Can / Tin Can / Plastic Can | ||||
| Can diameter | Dia50 ~ dia99mm | ||||
| Can height (mm) | 70-175mm | ||||
| Compressor air | Isobaric filling / normal pressure filling | ||||
| Application | Beverage Can Filling Machine | ||||
| Total power (kw) | 2.4kw | 4.4kw | 6.2kw | 7.2kw | 16kw |
| Overall dimensions | 2.5*1.9m | 2.8*1.9m | 3.5*2.5m | 3.8*2.8m | 3.8*2.8m |
| Height | 2.3m | 2.5m | 2.5m | 2.5m | 2.5m |
| Weight(kg) | 2500kg | 3200kg | 4500kg | 6500kg | 10000kg |
