| Customization: | Available |
|---|---|
| Type: | Weighing-type Filling Machine |
| Automatic Grade: | Fully Automatic, Automatic |
| Quantity: | |
|---|---|
This Aluminum Can Filling Sealing Machine masters the complexities of high-pressure carbonated beverage production, delivering 36,000 cans/hour throughput across 250ml and 330ml formats. Its IsoFill™ counter-pressure technology maintains 5.0-vol CO2 levels with 0.05g/L variance, while diamond-coated seaming rolls create hermetic seals enduring 8-bar internal pressure – surpassing industry norms by 33%. The machine’s hygienic design eliminates lubrication needs through dry-running ceramic bearings and FDA-compliant solid-film lubricants. With optional inline nitrogen dosers and dissolved oxygen analyzers, it ensures <10ppb oxygen ingress for sensitive products like hard seltzers. The AI-powered quality gate uses hyperspectral imaging to detect fill level deviations ≥0.5ml and can body defects as minute as 50μm.
1. CO2 Recovery System: Membrane gas separation units reclaim 95% of vented CO2, slashing carbonation costs by 60%.
2. Microfoam Control: Utilizes laminar flow fill tubes and 10kHz ultrasonic defoamers to achieve <2mm foam height post-fill.
3. Alloy Adaptability: Automated seam profile adjustment accommodates 3104-H19 and 5182-H48 aluminum alloys with varying hardness.
4. CIP Sterilization: Superheated steam sanitization at 135°C for 25 minutes achieves sterility assurance level (SAL) 10⁻⁶.
5. Format Flexibility: Servo-driven mandrels transition between slim 150ml, standard 250ml, and tall 500ml cans in 8-minute changeovers.
6. Sustainability Metrics: TÜV-certified energy monitoring reduces carbon footprint to 0.8kg CO2e per 1,000 cans filled.
Critical for nitro-infused cold brew coffees, sparkling adaptogen tonics, alcoholic kombuchas, and THC-infused sparkling waters. Embraced by nano-breweries, functional beverage innovators, and premium mixer brands prioritizing zero-oxygen packaging and burst-proof can integrity.
1. How is can internal pressure verified?
Non-invasive laser-based pressure sensors validate 4.0–6.0 bar internal pressure with ±0.1 bar accuracy post-seaming.
2. Can it handle bioplastic liner coatings?
Yes, optimized seaming pressure profiles accommodate PLA and PHA-based sustainable can liners.
3. What’s the maximum carbonation level supported?
The system achieves 8.0 vol CO2 for specialty sparkling wines and highly carbonated energy drinks.
4. How are dissolved oxygen levels controlled?
Inline membrane degassers maintain <15ppb DO levels, with optional argon flushing for oxygen-sensitive botanicals.
| Containers and specifications | ||||
| Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
| Material | Shape | Filling volume | Filling level(mm) | Cap type |
| Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
| Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
| Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
This Aluminum Can Filling Sealing Machine masters the complexities of high-pressure carbonated beverage production, delivering 36,000 cans/hour throughput across 250ml and 330ml formats. Its IsoFill™ counter-pressure technology maintains 5.0-vol CO2 levels with 0.05g/L variance, while diamond-coated seaming rolls create hermetic seals enduring 8-bar internal pressure – surpassing industry norms by 33%. The machine’s hygienic design eliminates lubrication needs through dry-running ceramic bearings and FDA-compliant solid-film lubricants. With optional inline nitrogen dosers and dissolved oxygen analyzers, it ensures <10ppb oxygen ingress for sensitive products like hard seltzers. The AI-powered quality gate uses hyperspectral imaging to detect fill level deviations ≥0.5ml and can body defects as minute as 50μm.
1. CO2 Recovery System: Membrane gas separation units reclaim 95% of vented CO2, slashing carbonation costs by 60%.
2. Microfoam Control: Utilizes laminar flow fill tubes and 10kHz ultrasonic defoamers to achieve <2mm foam height post-fill.
3. Alloy Adaptability: Automated seam profile adjustment accommodates 3104-H19 and 5182-H48 aluminum alloys with varying hardness.
4. CIP Sterilization: Superheated steam sanitization at 135°C for 25 minutes achieves sterility assurance level (SAL) 10⁻⁶.
5. Format Flexibility: Servo-driven mandrels transition between slim 150ml, standard 250ml, and tall 500ml cans in 8-minute changeovers.
6. Sustainability Metrics: TÜV-certified energy monitoring reduces carbon footprint to 0.8kg CO2e per 1,000 cans filled.
Critical for nitro-infused cold brew coffees, sparkling adaptogen tonics, alcoholic kombuchas, and THC-infused sparkling waters. Embraced by nano-breweries, functional beverage innovators, and premium mixer brands prioritizing zero-oxygen packaging and burst-proof can integrity.
1. How is can internal pressure verified?
Non-invasive laser-based pressure sensors validate 4.0–6.0 bar internal pressure with ±0.1 bar accuracy post-seaming.
2. Can it handle bioplastic liner coatings?
Yes, optimized seaming pressure profiles accommodate PLA and PHA-based sustainable can liners.
3. What’s the maximum carbonation level supported?
The system achieves 8.0 vol CO2 for specialty sparkling wines and highly carbonated energy drinks.
4. How are dissolved oxygen levels controlled?
Inline membrane degassers maintain <15ppb DO levels, with optional argon flushing for oxygen-sensitive botanicals.
| Containers and specifications | ||||
| Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
| Material | Shape | Filling volume | Filling level(mm) | Cap type |
| Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
| Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
| Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
