| Customization: | Available |
|---|---|
| Type: | Weighing-type Filling Machine |
| Automatic Grade: | Fully Automatic, Automatic |
| Quantity: | |
|---|---|
The 8000bph Automatic Alcohol Drink Wine Liquor Production Line is a versatile, high-speed solution designed for the end-to-end production of alcoholic beverages, integrating filtration, blending, filling, and packaging into a single automated system. Engineered to handle the unique challenges of wine, spirits, and liqueur production, this line ensures precision in every stage—from raw material processing to finished goods—with a focus on consistency, hygiene, and compliance with global alcohol regulations. Capable of processing 8,000 bottles per hour (bph), it supports diverse product types, from delicate white wines to aged whiskeys, offering scalability for both large-scale producers and craft distilleries.
Integrated Pre-Processing Modules:
Wine Path: Includes cross-flow filtration (0.2μm membrane) for clarity, cold stabilization for tartrate removal, and nitrogen sparging to reduce dissolved oxygen (<100ppb).
Spirits Path: Features carbon filtration for flavor refinement, alcohol proofing (via mass flow meters), and UV sterilization for shelf-stable spirits.
Dual-Path Filling Technology:
Still Beverages (Wine/Liqueurs): Gravity-vacuum filling with submerged nozzles to prevent foam and oxygen pickup, achieving ±1.5ml accuracy for 750ml bottles.
Carbonated Alcohol (Sparkling Wine/Beer Mixes): Isobaric filling with CO₂ backpressure (1-3 bar) to maintain carbonation levels, compatible with PET or glass containers.
Adaptive Closure Systems:
Wine: Hydraulic cork press (natural/synthetic corks) with optional agglomerate cork detection; screw cap heads for Stelvin closures (torque: 6-12N·m).
Spirits: Magnetic capping heads for tamper-evident caps, with induction sealing to create a hermetic barrier (leakage rate <0.01%).
Intelligent Quality Control:
Wine: In-line spectrophotometers measure color density and turbidity, rejecting bottles with haze or sediment.
Spirits: Load cells verify fill weight, while vision systems check cap presence and batch code legibility, ensuring 100% compliance with labeling laws.
Energy-Efficient Design: A regenerative heat exchanger recovers 70% of thermal energy from pasteurization (for spirits), while VFDs on pumps and conveyors reduce energy use by 25% compared to legacy systems.
Wine Production: Full-line solution for table wines, dessert wines, and sparkling wines, including filtration, blending, and bottling with cork or screw cap closure.
Spirits Manufacturing: Processes vodka, rum, tequila, and whiskey, supporting proof adjustment, filtration, and packaging in glass bottles (500ml-2L) with tamper-evident seals.
Liqueurs & Cordials: Handles high-sugar formulations (up to 70°Brix) with anti-corrosive PTFE-lined pumps and quick CIP cycles to remove residual sugars.
Alcoholic Ready-to-Drink (RTD): Fills premixed cocktails, hard seltzers, and RTD wines in cans or bottles, with optional carbonation modules for effervescent products.
Q: Can the line handle both glass and PET bottles for spirits?
A:Yes, the conveyor system uses adjustable guides and grippers to accommodate glass (300-1500g) and PET (50-200g) bottles, with gentle handling to prevent scratches or deformation.
Q: What is the minimum alcohol concentration the line can process?
A:It supports products from 5% ABV (wine-based RTDs) to 95% ABV (neutral spirits), with material selections (seals, gaskets) adapted to alcohol resistance (e.g., FKM for high-proof liquids).
Q: How is cross-contamination prevented during product changeovers?
A:The CIP system uses a three-step process (alkaline wash, acid rinse, RO water flush) with flow meters to ensure 100% product removal. Dedicated pipelines for wine and spirits paths further minimize contamination risks.
Q: Does the line include a bottling date coding system?
A:Yes, an industrial thermal transfer printer or laser coder is integrated into the labeling module, capable of printing expiration dates, batch numbers, and QR codes on bottles or labels.
Q: Can it be configured for small-batch production (e.g., 1000 bottles per run)?
A:While optimized for high-speed operation, the line includes a "small-batch mode" that reduces conveyor speed and allows manual intervention for pilot runs, with minimal setup time (30 minutes).
| Containers and specifications | ||||
| Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
| Material | Shape | Filling volume | Filling level(mm) | Cap type |
| Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
| Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
| Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The 8000bph Automatic Alcohol Drink Wine Liquor Production Line is a versatile, high-speed solution designed for the end-to-end production of alcoholic beverages, integrating filtration, blending, filling, and packaging into a single automated system. Engineered to handle the unique challenges of wine, spirits, and liqueur production, this line ensures precision in every stage—from raw material processing to finished goods—with a focus on consistency, hygiene, and compliance with global alcohol regulations. Capable of processing 8,000 bottles per hour (bph), it supports diverse product types, from delicate white wines to aged whiskeys, offering scalability for both large-scale producers and craft distilleries.
Integrated Pre-Processing Modules:
Wine Path: Includes cross-flow filtration (0.2μm membrane) for clarity, cold stabilization for tartrate removal, and nitrogen sparging to reduce dissolved oxygen (<100ppb).
Spirits Path: Features carbon filtration for flavor refinement, alcohol proofing (via mass flow meters), and UV sterilization for shelf-stable spirits.
Dual-Path Filling Technology:
Still Beverages (Wine/Liqueurs): Gravity-vacuum filling with submerged nozzles to prevent foam and oxygen pickup, achieving ±1.5ml accuracy for 750ml bottles.
Carbonated Alcohol (Sparkling Wine/Beer Mixes): Isobaric filling with CO₂ backpressure (1-3 bar) to maintain carbonation levels, compatible with PET or glass containers.
Adaptive Closure Systems:
Wine: Hydraulic cork press (natural/synthetic corks) with optional agglomerate cork detection; screw cap heads for Stelvin closures (torque: 6-12N·m).
Spirits: Magnetic capping heads for tamper-evident caps, with induction sealing to create a hermetic barrier (leakage rate <0.01%).
Intelligent Quality Control:
Wine: In-line spectrophotometers measure color density and turbidity, rejecting bottles with haze or sediment.
Spirits: Load cells verify fill weight, while vision systems check cap presence and batch code legibility, ensuring 100% compliance with labeling laws.
Energy-Efficient Design: A regenerative heat exchanger recovers 70% of thermal energy from pasteurization (for spirits), while VFDs on pumps and conveyors reduce energy use by 25% compared to legacy systems.
Wine Production: Full-line solution for table wines, dessert wines, and sparkling wines, including filtration, blending, and bottling with cork or screw cap closure.
Spirits Manufacturing: Processes vodka, rum, tequila, and whiskey, supporting proof adjustment, filtration, and packaging in glass bottles (500ml-2L) with tamper-evident seals.
Liqueurs & Cordials: Handles high-sugar formulations (up to 70°Brix) with anti-corrosive PTFE-lined pumps and quick CIP cycles to remove residual sugars.
Alcoholic Ready-to-Drink (RTD): Fills premixed cocktails, hard seltzers, and RTD wines in cans or bottles, with optional carbonation modules for effervescent products.
Q: Can the line handle both glass and PET bottles for spirits?
A:Yes, the conveyor system uses adjustable guides and grippers to accommodate glass (300-1500g) and PET (50-200g) bottles, with gentle handling to prevent scratches or deformation.
Q: What is the minimum alcohol concentration the line can process?
A:It supports products from 5% ABV (wine-based RTDs) to 95% ABV (neutral spirits), with material selections (seals, gaskets) adapted to alcohol resistance (e.g., FKM for high-proof liquids).
Q: How is cross-contamination prevented during product changeovers?
A:The CIP system uses a three-step process (alkaline wash, acid rinse, RO water flush) with flow meters to ensure 100% product removal. Dedicated pipelines for wine and spirits paths further minimize contamination risks.
Q: Does the line include a bottling date coding system?
A:Yes, an industrial thermal transfer printer or laser coder is integrated into the labeling module, capable of printing expiration dates, batch numbers, and QR codes on bottles or labels.
Q: Can it be configured for small-batch production (e.g., 1000 bottles per run)?
A:While optimized for high-speed operation, the line includes a "small-batch mode" that reduces conveyor speed and allows manual intervention for pilot runs, with minimal setup time (30 minutes).
| Containers and specifications | ||||
| Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
| Material | Shape | Filling volume | Filling level(mm) | Cap type |
| Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
| Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
| Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
