| Customization: | Available |
|---|---|
| Type: | Weighing-type Filling Machine |
| Automatic Grade: | Fully Automatic, Automatic |
| Quantity: | |
|---|---|
The 8000bph Automatic Alcohol Drink Wine Filling Packing Production Line is a comprehensive solution designed for high-speed packaging of wines, spirits, and alcoholic beverages, combining precision filling, corking/capping, labeling, and cartoning into a fully automated workflow. Engineered to handle the sensitivity of alcoholic liquids—from delicate wines to high-proof spirits—this line ensures minimal oxygen exposure, accurate fill levels, and compliance with strict hygiene standards. With a capacity of 8,000 bottles per hour (bph), it supports diverse container types: glass wine bottles (750ml), spirits jugs (1L), and luxury decanters, making it ideal for wineries, distilleries, and beverage conglomerates seeking end-to-end packaging efficiency.
Multi-Mode Filling System:
Wine Filling: Uses vacuum-assisted gravity filling (for still wines) or low-pressure counter-pressure filling (for sparkling wines) to minimize oxygen pickup (<1ppm DO).
Spirits Filling: Piston pump technology for high-viscosity alcohols (up to 50% ABV), with flow meters ensuring ±2ml accuracy for 700ml bottles.
Intelligent Closure Solutions:
Wine Corking: Hydraulic cork inserters with depth control (±1mm) for natural, agglomerated, or synthetic corks, followed by capsule shrinking for premium finishes.
Spirits Capping: Magnetic torque-controlled screw capping heads for metal or plastic caps (torque range: 10-30N·m), with induction sealing for airtight closure.
Anti-Oxidation Protection: Nitrogen purging of bottles and filling zones reduces dissolved oxygen to <50ppb, critical for preserving wine aromas and preventing spirit oxidation. Optional inert gas blanketing is available for oxygen-sensitive products.
High-Precision Labeling & Coding: A 3-axis servo labeler applies front/back labels with ±1mm accuracy, compatible with pressure-sensitive, wet-glue, or shrink sleeve labels. Integrated thermal transfer printers add batch codes, vintage dates, or barcodes directly on labels or bottles.
Hygienic & Robust Design: Wetted parts for wine use FDA-compliant EPDM seals and 316L stainless steel, while spirits contact surfaces feature PTFE-coated components for chemical resistance. The line is rated for IP54 protection, suitable for wet cleaning in distillery environments.
Data-Driven Quality Control: In-line sensors monitor fill volume (via load cells), cork insertion depth (via laser sensors), and label alignment (via CCD cameras), with real-time data logging for ISO 22000 and HACCP compliance.
Wine Packaging: Processes red, white, rosé, and sparkling wines in standard 750ml bottles or premium formats (1.5L magnum, 3L jeroboam).
Spirits & Liquors: Fills vodka, whiskey, gin, and rum in glass bottles (500ml-1.75L), with optional explosion-proof upgrades for high-proof alcohols (>60% ABV).
Fortified Wines & Liqueurs: Handles port, sherry, and cream liqueurs, with adjustable filling speeds to accommodate viscous formulations (up to 50 cP).
Private Label & Craft Producers: Supports quick changeovers between bottle shapes (flute, Bordeaux, Burgundy) and closure types, with recipe storage for 100+ product configurations.
Q: Can the line handle both cork and screw cap closures on the same line?
A:Yes, the closure module is fully modular. Switching between corking and capping stations takes <30 minutes with tool-free adjustments, supported by the HMI's one-touch recipe recall.
Q: How is the filling accuracy maintained for different alcohol viscosities?
A:The PLC system automatically adjusts pump speed and nozzle dwell time based on product viscosity (measured via in-line viscometer), ensuring consistent fill levels across all alcohol types.
Q: Does the line include a depalletizer or only packaging modules?
A:The standard line includes filling, capping, labeling, and cartoning. Upstream depalletizing and downstream palletizing systems are available as optional upgrades for a complete turnkey solution.
Q: What safety features are included for high-proof spirits?
A:Explosion-proof motors, grounding straps, and vapor extraction hoods comply with NEC Class I, Division 2 standards for flammable liquids. All electrical components are rated for hazardous environments.
Q: Can it apply foil capsules to wine bottles?
A:Yes, an optional capsule applicator module heat-shrinks aluminum or PVC capsules onto bottlenecks after corking, enhancing the premium appearance of wine packaging.
| Containers and specifications | ||||
| Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
| Material | Shape | Filling volume | Filling level(mm) | Cap type |
| Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
| Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
| Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The 8000bph Automatic Alcohol Drink Wine Filling Packing Production Line is a comprehensive solution designed for high-speed packaging of wines, spirits, and alcoholic beverages, combining precision filling, corking/capping, labeling, and cartoning into a fully automated workflow. Engineered to handle the sensitivity of alcoholic liquids—from delicate wines to high-proof spirits—this line ensures minimal oxygen exposure, accurate fill levels, and compliance with strict hygiene standards. With a capacity of 8,000 bottles per hour (bph), it supports diverse container types: glass wine bottles (750ml), spirits jugs (1L), and luxury decanters, making it ideal for wineries, distilleries, and beverage conglomerates seeking end-to-end packaging efficiency.
Multi-Mode Filling System:
Wine Filling: Uses vacuum-assisted gravity filling (for still wines) or low-pressure counter-pressure filling (for sparkling wines) to minimize oxygen pickup (<1ppm DO).
Spirits Filling: Piston pump technology for high-viscosity alcohols (up to 50% ABV), with flow meters ensuring ±2ml accuracy for 700ml bottles.
Intelligent Closure Solutions:
Wine Corking: Hydraulic cork inserters with depth control (±1mm) for natural, agglomerated, or synthetic corks, followed by capsule shrinking for premium finishes.
Spirits Capping: Magnetic torque-controlled screw capping heads for metal or plastic caps (torque range: 10-30N·m), with induction sealing for airtight closure.
Anti-Oxidation Protection: Nitrogen purging of bottles and filling zones reduces dissolved oxygen to <50ppb, critical for preserving wine aromas and preventing spirit oxidation. Optional inert gas blanketing is available for oxygen-sensitive products.
High-Precision Labeling & Coding: A 3-axis servo labeler applies front/back labels with ±1mm accuracy, compatible with pressure-sensitive, wet-glue, or shrink sleeve labels. Integrated thermal transfer printers add batch codes, vintage dates, or barcodes directly on labels or bottles.
Hygienic & Robust Design: Wetted parts for wine use FDA-compliant EPDM seals and 316L stainless steel, while spirits contact surfaces feature PTFE-coated components for chemical resistance. The line is rated for IP54 protection, suitable for wet cleaning in distillery environments.
Data-Driven Quality Control: In-line sensors monitor fill volume (via load cells), cork insertion depth (via laser sensors), and label alignment (via CCD cameras), with real-time data logging for ISO 22000 and HACCP compliance.
Wine Packaging: Processes red, white, rosé, and sparkling wines in standard 750ml bottles or premium formats (1.5L magnum, 3L jeroboam).
Spirits & Liquors: Fills vodka, whiskey, gin, and rum in glass bottles (500ml-1.75L), with optional explosion-proof upgrades for high-proof alcohols (>60% ABV).
Fortified Wines & Liqueurs: Handles port, sherry, and cream liqueurs, with adjustable filling speeds to accommodate viscous formulations (up to 50 cP).
Private Label & Craft Producers: Supports quick changeovers between bottle shapes (flute, Bordeaux, Burgundy) and closure types, with recipe storage for 100+ product configurations.
Q: Can the line handle both cork and screw cap closures on the same line?
A:Yes, the closure module is fully modular. Switching between corking and capping stations takes <30 minutes with tool-free adjustments, supported by the HMI's one-touch recipe recall.
Q: How is the filling accuracy maintained for different alcohol viscosities?
A:The PLC system automatically adjusts pump speed and nozzle dwell time based on product viscosity (measured via in-line viscometer), ensuring consistent fill levels across all alcohol types.
Q: Does the line include a depalletizer or only packaging modules?
A:The standard line includes filling, capping, labeling, and cartoning. Upstream depalletizing and downstream palletizing systems are available as optional upgrades for a complete turnkey solution.
Q: What safety features are included for high-proof spirits?
A:Explosion-proof motors, grounding straps, and vapor extraction hoods comply with NEC Class I, Division 2 standards for flammable liquids. All electrical components are rated for hazardous environments.
Q: Can it apply foil capsules to wine bottles?
A:Yes, an optional capsule applicator module heat-shrinks aluminum or PVC capsules onto bottlenecks after corking, enhancing the premium appearance of wine packaging.
| Containers and specifications | ||||
| Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
| Material | Shape | Filling volume | Filling level(mm) | Cap type |
| Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
| Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
| Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
