Customization: | Available |
---|---|
Type: | Weighing-type Filling Machine |
Automatic Grade: | Fully Automatic, Automatic |
Availability: | |
---|---|
Quantity: | |
The Precision Vacuum Pump Glass Bottle Filling Machine is a specialized solution designed for filling premium liquids into glass bottles under vacuum conditions, ensuring minimal oxygen ingress and precise fill levels for wines, spirits, and sensitive pharmaceuticals. Engineered with advanced vacuum technology and gentle glass handling, this machine combines gravity filling, corking/capping, and quality control, ideal for products requiring oxygen-free environments and luxurious packaging.
Vacuum-Assisted Filling:
Vacuum pump system (≤10mbar) removes air from bottles before filling, reducing residual oxygen to ≤1ppm, critical for preserving the flavor and shelf life of oxygen-sensitive liquids.
Level-sensing fillers with laser alignment achieve fill accuracy within ±2mm of the specified neck level, ensuring uniform label positioning on Bordeaux, Burgundy, and flute bottles.
Gentle Glass Handling:
Pneumatic grippers and starwheel conveyors with soft rubber inserts reduce bottle vibration (≤5G acceleration), suitable for delicate glass (1mm wall thickness) and embossed containers.
Automatic bottle height detection adjusts filling nozzles in real-time, accommodating neck variations (±2mm) for consistent liquid levels.
Premium Capping Solutions:
Corking Heads: Hydraulic cork inserters for natural/synthetic corks (compression force 50-200N), with automatic cork height detection (±1mm) to prevent protrusion.
Screw Cap Applicators: Torque control (±0.5N·m) for twist-off closures and wire hoods, with optional foil shrouds for luxury branding.
Sanitary & Durable Design:
316L stainless steel contact parts and food-grade seals, compliant with FDA 21 CFR Part 117 and OIV standards, with quick-release valves for 10-minute CIP cycles.
Heavy-duty frame with anti-vibration mounts ensures stability during high-speed operation (50-150 bottles/minute), reducing glass breakage by 30%.
Ideal for premium liquid packaging in critical industries:
Wineries: 750ml Bordeaux bottles with natural corks, supporting still wines and sparkling wines (up to 6 bar internal pressure) with nitrogen flushing.
Distilleries: 500ml-1L whiskey bottles with screw caps and tamper-evident seals, compliant with TTB regulations and premium branding requirements.
Pharmaceuticals: 200ml glass vials for parenteral solutions and essential oils, with vacuum filling preventing oxidation and microbial contamination.
The machine integrates with upstream rinsing units, downstream labelers, and case packers, forming a complete solution for high-end glass bottle packaging.
Oxygen Control Expertise: Patented vacuum-purging technology extends product shelf life by 30% compared to standard filling methods, backed by in-line oxygen sensors.
Glass Compatibility: Specialized grippers and low-pressure air systems reduce breakage rates to 0.1%, critical for expensive premium bottles.
Custom Finishing Options: Optional hot-stamp foil printers and label embossers add luxury finishes, enhancing brand differentiation for high-end products.
Global Compliance: Certified to OIV, TTB, and EU 1924/2006 standards, with local language HMI for international wineries and distilleries.
Containers and specifications | ||||
Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
Material | Shape | Filling volume | Filling level(mm) | Cap type |
Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
The Precision Vacuum Pump Glass Bottle Filling Machine is a specialized solution designed for filling premium liquids into glass bottles under vacuum conditions, ensuring minimal oxygen ingress and precise fill levels for wines, spirits, and sensitive pharmaceuticals. Engineered with advanced vacuum technology and gentle glass handling, this machine combines gravity filling, corking/capping, and quality control, ideal for products requiring oxygen-free environments and luxurious packaging.
Vacuum-Assisted Filling:
Vacuum pump system (≤10mbar) removes air from bottles before filling, reducing residual oxygen to ≤1ppm, critical for preserving the flavor and shelf life of oxygen-sensitive liquids.
Level-sensing fillers with laser alignment achieve fill accuracy within ±2mm of the specified neck level, ensuring uniform label positioning on Bordeaux, Burgundy, and flute bottles.
Gentle Glass Handling:
Pneumatic grippers and starwheel conveyors with soft rubber inserts reduce bottle vibration (≤5G acceleration), suitable for delicate glass (1mm wall thickness) and embossed containers.
Automatic bottle height detection adjusts filling nozzles in real-time, accommodating neck variations (±2mm) for consistent liquid levels.
Premium Capping Solutions:
Corking Heads: Hydraulic cork inserters for natural/synthetic corks (compression force 50-200N), with automatic cork height detection (±1mm) to prevent protrusion.
Screw Cap Applicators: Torque control (±0.5N·m) for twist-off closures and wire hoods, with optional foil shrouds for luxury branding.
Sanitary & Durable Design:
316L stainless steel contact parts and food-grade seals, compliant with FDA 21 CFR Part 117 and OIV standards, with quick-release valves for 10-minute CIP cycles.
Heavy-duty frame with anti-vibration mounts ensures stability during high-speed operation (50-150 bottles/minute), reducing glass breakage by 30%.
Ideal for premium liquid packaging in critical industries:
Wineries: 750ml Bordeaux bottles with natural corks, supporting still wines and sparkling wines (up to 6 bar internal pressure) with nitrogen flushing.
Distilleries: 500ml-1L whiskey bottles with screw caps and tamper-evident seals, compliant with TTB regulations and premium branding requirements.
Pharmaceuticals: 200ml glass vials for parenteral solutions and essential oils, with vacuum filling preventing oxidation and microbial contamination.
The machine integrates with upstream rinsing units, downstream labelers, and case packers, forming a complete solution for high-end glass bottle packaging.
Oxygen Control Expertise: Patented vacuum-purging technology extends product shelf life by 30% compared to standard filling methods, backed by in-line oxygen sensors.
Glass Compatibility: Specialized grippers and low-pressure air systems reduce breakage rates to 0.1%, critical for expensive premium bottles.
Custom Finishing Options: Optional hot-stamp foil printers and label embossers add luxury finishes, enhancing brand differentiation for high-end products.
Global Compliance: Certified to OIV, TTB, and EU 1924/2006 standards, with local language HMI for international wineries and distilleries.
Containers and specifications | ||||
Project Name: Complete full automatic 3-in-1 glass bottle beer filling machine 400-25000BPH | Wine Drinks | |||
Material | Shape | Filling volume | Filling level(mm) | Cap type |
Glass Bottle | Round Bottle | 200-2000ml | Distance from bottle neck According request | Screw cap Crown cap |
Adjustable specifications of the bottle type | (Middle Mould Base)Bottle diameter Φ50~Φ85mm Bottle Height 105~300mm | |||
Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
Carbonated Drink Preparation | Syrup melter/ Mixing machine/Filter/Co2 Filter/CO2 Mixer ..... | |||
Machine Filling Processing | Washing bottle --- CO2 into bottle --- Vacuum --- CO2 --- Vacuum --- Filling Beer --- Capping | |||
Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |