Tabletop Automatic Vacuum Liquid 4 Heads Whisky Spirit Wine Bottle Gravity Siphon Overflow Filling Machine

Product Overview

The Tabletop Automatic Vacuum Liquid 4 Heads Whisky Spirit Wine Bottle Gravity Siphon Overflow Filling Machine by KING MACHINE is a cutting-edge solution designed for precise and efficient liquid filling. As a fully automatic, multi-head filling system, it leverages negative pressure (vacuum) technology to ensure consistent liquid levels—critical for products like whisky, wine, spirits, soy sauce, and vinegar that require uniform filling.

Crafted from high-quality SS304 or SS316 materials, this machine meets strict hygiene standards, supported by CE and ISO9001 certifications. Originating from China, it integrates seamlessly into production lines, offering customization options to adapt to diverse bottle sizes and liquid types. With a production capacity of 1000 sets per year, it balances durability and performance, backed by a 12-month warranty and comprehensive after-sales support.

Product Specifications

· Model NO.: KM

· Automatic Grade: Fully Automatic

· Filling Valve Head: Multi-Head (4 heads)

· Feed Cylinder Structure: Single-Room Feeding

· Dosing Device: Capacity Cup

· Filling Principle: Negative Pressure (Vacuum)

· Packaging Container Lifting Structure: Pneumatic Lifting

· Structure: Rotary

· Material: SS304 or SS316

· Certification: CE, ISO9001

· Power Source: Electric

· HS Code: 8422301090

· Warranty: 12 Months

· Customization: Available

· After-sales Service: Support

Features

Advanced Bottle Washer

The integrated bottle washer ensures thorough cleaning with fully automated operations, including bottle grasping, flipping, rinsing, and resetting. Key highlights:

· Continuous tracking rinsing for high efficiency and stable results.

· Frequency conversion speed regulation (via international brand inverters) for flexible speed control.

· Precision-engineered bottle guides (CNC-machined screws and dials) to prevent jamming, squeezing, or bottle breakage.

· Easy bottle size adjustment: Simply press the lift button and swap dials to accommodate different diameters and heights.

High-Performance Filling Machine

Designed for versatility and accuracy, the filling system excels in handling foamy liquids:

· Wide applicability: Works with bottle diameters of 60-100mm and heights of 250-350mm, compatible with glass, porcelain, plastic, and ceramic bottles.

· Consistent liquid level: Filling level remains unchanged regardless of bottle volume variations.

· No-drip design: Tight seals prevent spills; automatic shutoff for broken, leaking, or missing bottles.

· Soft handling: Elastic bottle-holding devices adapt to height errors, with soft start/stop to avoid rigid impacts and bottle damage.

Reliable Capping Machine

The capping unit ensures secure sealing with:

· Compact, durable structure for minimal maintenance and long service life.

· Adjustable capping height to fit various bottle sizes.

· Overload protection to prevent machine or bottle damage during feeding and capping.

· Waste reduction: Stops operation if no bottle or cap is detected.

Efficient Cap Sorter

Equipped with a scratch-proof vibration plate, the cap sorter offers:

· Discharge speed: 2000 bottles per hour (BPH).

· Voltage: 220V; power range: 205-3000W.

· Customizable add-ons: Linear tracks, silos, brackets, and hoists (per customer needs).

Application

The Tabletop Automatic Vacuum Liquid 4 Heads Whisky Spirit Wine Bottle Gravity Siphon Overflow Filling Machine is engineered to excel in diverse production environments, offering tailored solutions for liquids that demand precision, consistency, and efficiency. Its design adapts seamlessly to various materials, container types, and production scales, making it a cornerstone of modern liquid packaging lines.

Suitable Liquids

This machine is specifically optimized for liquids requiring uniform filling levels, particularly those prone to foaming. Key applications include:

· Alcoholic beverages: Whisky, vodka, wine, spirits, and liqueurs, where precise volume control and consistent liquid levels are critical for branding and consumer trust.

· Condiments: Soy sauce, vinegar, and flavored oils, where hygiene and spill-free operation prevent waste and maintain product quality.

· Other foamy liquids: Syrups, concentrates, and specialty liquids that require gentle handling to avoid excessive frothing, ensuring fill accuracy and reducing post-filling cleanup.

Compatible Containers

Flexibility in container handling is a defining feature, supporting a wide range of materials and sizes to meet varied production needs:

· Container materials: Glass, porcelain, plastic (PET, HDPE), and ceramic bottles, making it ideal for both premium (e.g., glass whisky bottles) and everyday (e.g., plastic vinegar bottles) packaging.

· Size specifications:

· Bottle diameters: 60-100mm

· Bottle heights: 250-350mm

· Filling volumes: 200-2000ml (adjustable via capacity cup dosing devices to match specific product requirements).

· Special adaptations: Accommodates round bottles as standard; square or irregularly shaped bottles can be integrated with an optional bottle-separating system, ensuring smooth handling without jamming or breakage.

Seamless Integration into Production Lines

This machine functions as a critical link in automated production workflows, integrating with upstream and downstream equipment to create end-to-end filling solutions. A typical production sequence includes:

1. Bottle preparation: Paired with the machine’s integrated bottle washer, which uses flexible manipulators to automate cleaning—grasping, flipping, rinsing, and resetting bottles—ensuring sterility for food-grade and beverage products.

2. Pre-filling treatments: For carbonated or oxygen-sensitive liquids (e.g., sparkling wine, craft spirits), the line can include CO₂ purging and vacuum steps to remove air, preserve freshness, and prevent oxidation.

3. Filling: The vacuum-based gravity siphon overflow system ensures precise, level filling, even for foamy liquids, eliminating overfills or underfills.

4. Capping: Integrated with the machine’s reliable capping unit, which seals bottles with screw caps, crown caps, or custom closures, with overload protection to avoid damage to bottles or caps.

5. Post-filling processing: Connects to labeling systems (hot melt roll-fed, PVC shrink labels) and packaging equipment (film shrinkers, wrap-around packers) for complete end-to-end production.

Scalability for Diverse Production Volumes

Whether for small-batch artisanal producers or large-scale industrial operations, this machine scales to meet demand:

· Small to medium lines: Ideal for craft distilleries or specialty food producers with output needs ranging from 400 bottles per hour (BPH) to 5,000 BPH, supporting flexible production runs.

· High-volume operations: Integrates into lines with capacities up to 25,000 BPH when paired with additional conveyors and automation, making it suitable for mass-produced spirits, wines, or condiments.

Key Industry Applications

· Alcoholic beverage production: Distilleries and wineries rely on it for consistent filling of whisky, vodka, wine, and spirits, ensuring brand integrity through uniform liquid levels and spill-free operation.

· Condiment manufacturing: Processors of soy sauce, vinegar, and cooking oils use it to maintain hygiene standards and reduce product loss, critical for cost efficiency in high-volume production.

· Specialty liquid packaging: Adapts to niche products like artisanal syrups, herbal extracts, and flavored liqueurs, where precision and flexibility are key to meeting unique market demands.

FAQ