| Customization: | Available |
|---|---|
| Type: | Count Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The 5000bph Automatic Daily Chemical Product Filling Packing Production Line is a versatile solution designed for high-speed packaging of liquid and semi-liquid daily chemical products, including shampoos, conditioners, body washes, laundry detergents, and cleaning agents. Engineered to handle viscosities ranging from water-like (1 cP) to thick gels (50,000 cP), this fully automated line integrates precision filling, capping, labeling, and cartoning modules, ensuring seamless operation from bulk product to finished retail packages. With a production capacity of 5,000 bottles per hour (bph), it balances speed with adaptability, supporting diverse container types—HDPE bottles, PET jars, and trigger sprayers—with quick-changeover capabilities for frequent product switches.
1. Multi-Technology Filling System: Combines piston pumps (for viscous products), gravity fillers (for low-viscosity liquids), and peristaltic pumps (for abrasive formulations) in a single modular unit. Nozzle height and filling speed adjust automatically via servo motors to prevent splashing.
2. Intelligent Capping Solutions: Equipped with dual-head capping stations—one for screw caps (torque control: 5-50N·m) and one for snap-on caps—with vision systems that verify cap presence and orientation. Rejection rates for mis-capped bottles are <0.1%.
3. High-Precision Labeling: A servo-driven wrap-around labeler applies self-adhesive labels with ±1mm accuracy, compatible with round, square, and oval containers. Optional hot stamping modules add batch codes or expiration dates directly on labels.
4. Corrosion-Resistant Design: Wetted parts use PTFE-coated stainless steel and ceramic seals to withstand aggressive chemicals (acids, alkalis, solvents). The frame is constructed from powder-coated aluminum alloy for lightweight durability in harsh production environments.
5. Advanced Quality Control: In-line sensors monitor fill volume (via load cells), cap torque (via strain gauges), and label alignment (via CCD cameras), with automatic rejection of non-conforming products. Data logging supports ISO 9001 compliance.
6. Energy-Saving Mode: Idle mode reduces motor speed and compressed air usage during temporary stops, lowering energy consumption by 25% compared to conventional lines.
• Personal Care: Fills shampoo bottles, conditioner tubes, hand sanitizer gels, and lotion pumps for major beauty and hygiene brands.
• Household Cleaning: Processes laundry detergents, dish soaps, floor cleaners, and spray bottles for both concentrated and diluted formulas.
• Industrial Chemicals: Suitable for lubricants, coolants, and degreasers in HDPE containers, with optional explosion-proof components for flammable products.
Q: What is the minimum/maximum bottle volume the line can handle?
A:It processes containers from 100ml to 5L, with changeover kits for different neck sizes (15mm to 100mm diameter). Custom nozzles are available for non-standard bottle shapes.
Q: How does the line handle foaming products like liquid soap?
A:Anti-foam filling nozzles with submerged filling technology (inserting below liquid surface) minimize air incorporation. A vacuum degassing unit can be added for highly aerated formulations.
Q: What is the changeover time between different bottle types?
A:Tool-free adjustments for star wheels, guides, and labeling heads allow complete changeover in <30 minutes. Recipe management stores up to 100 product configurations for one-touch recall.
Q: Is the line suitable for volatile chemicals with strong odors?
A:Yes, optional fume extraction hoods and enclosed filling chambers contain vapors, compliant with OSHA PEL (Permissible Exposure Limit) standards for airborne contaminants.
Q: Can it integrate with existing ERP systems for production tracking?
A:The line supports OPC-UA and Modbus communication protocols, enabling real-time data transfer to MES/ERP systems for inventory management and performance analysis.
 | Detergents & Corrosive Liquid. Suitable : detergent, shampoo, dishwasher, liquid soap, bleach, clorox, toilet cleaner .etc Bottle Material : PE PP Bottle Bottle Type : Round / Square / Unique Cap : Screw cap Label : Sticker Label |
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Oil and Fat Products / Daily Chemicals / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The 5000bph Automatic Daily Chemical Product Filling Packing Production Line is a versatile solution designed for high-speed packaging of liquid and semi-liquid daily chemical products, including shampoos, conditioners, body washes, laundry detergents, and cleaning agents. Engineered to handle viscosities ranging from water-like (1 cP) to thick gels (50,000 cP), this fully automated line integrates precision filling, capping, labeling, and cartoning modules, ensuring seamless operation from bulk product to finished retail packages. With a production capacity of 5,000 bottles per hour (bph), it balances speed with adaptability, supporting diverse container types—HDPE bottles, PET jars, and trigger sprayers—with quick-changeover capabilities for frequent product switches.
1. Multi-Technology Filling System: Combines piston pumps (for viscous products), gravity fillers (for low-viscosity liquids), and peristaltic pumps (for abrasive formulations) in a single modular unit. Nozzle height and filling speed adjust automatically via servo motors to prevent splashing.
2. Intelligent Capping Solutions: Equipped with dual-head capping stations—one for screw caps (torque control: 5-50N·m) and one for snap-on caps—with vision systems that verify cap presence and orientation. Rejection rates for mis-capped bottles are <0.1%.
3. High-Precision Labeling: A servo-driven wrap-around labeler applies self-adhesive labels with ±1mm accuracy, compatible with round, square, and oval containers. Optional hot stamping modules add batch codes or expiration dates directly on labels.
4. Corrosion-Resistant Design: Wetted parts use PTFE-coated stainless steel and ceramic seals to withstand aggressive chemicals (acids, alkalis, solvents). The frame is constructed from powder-coated aluminum alloy for lightweight durability in harsh production environments.
5. Advanced Quality Control: In-line sensors monitor fill volume (via load cells), cap torque (via strain gauges), and label alignment (via CCD cameras), with automatic rejection of non-conforming products. Data logging supports ISO 9001 compliance.
6. Energy-Saving Mode: Idle mode reduces motor speed and compressed air usage during temporary stops, lowering energy consumption by 25% compared to conventional lines.
• Personal Care: Fills shampoo bottles, conditioner tubes, hand sanitizer gels, and lotion pumps for major beauty and hygiene brands.
• Household Cleaning: Processes laundry detergents, dish soaps, floor cleaners, and spray bottles for both concentrated and diluted formulas.
• Industrial Chemicals: Suitable for lubricants, coolants, and degreasers in HDPE containers, with optional explosion-proof components for flammable products.
Q: What is the minimum/maximum bottle volume the line can handle?
A:It processes containers from 100ml to 5L, with changeover kits for different neck sizes (15mm to 100mm diameter). Custom nozzles are available for non-standard bottle shapes.
Q: How does the line handle foaming products like liquid soap?
A:Anti-foam filling nozzles with submerged filling technology (inserting below liquid surface) minimize air incorporation. A vacuum degassing unit can be added for highly aerated formulations.
Q: What is the changeover time between different bottle types?
A:Tool-free adjustments for star wheels, guides, and labeling heads allow complete changeover in <30 minutes. Recipe management stores up to 100 product configurations for one-touch recall.
Q: Is the line suitable for volatile chemicals with strong odors?
A:Yes, optional fume extraction hoods and enclosed filling chambers contain vapors, compliant with OSHA PEL (Permissible Exposure Limit) standards for airborne contaminants.
Q: Can it integrate with existing ERP systems for production tracking?
A:The line supports OPC-UA and Modbus communication protocols, enabling real-time data transfer to MES/ERP systems for inventory management and performance analysis.
| Detergents & Corrosive Liquid. Suitable : detergent, shampoo, dishwasher, liquid soap, bleach, clorox, toilet cleaner .etc Bottle Material : PE PP Bottle Bottle Type : Round / Square / Unique Cap : Screw cap Label : Sticker Label |
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Oil and Fat Products / Daily Chemicals / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
