Our turnkey sanitizer lines combine volumetric filling, capping, and labeling for 50ml–5L containers. PLC-controlled and GMP-compliant, they handle gels/liquids with ±0.5% accuracy. Customizable labeling (shrink sleeves/pressure-sensitive) and modular scalability suit small batches or large-scale production, backed by global after-sales service.
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Streamline your sanitizer production with the automatic sanitizer filling packaging line, a fully integrated system designed for high-volume production of liquid and gel-based sanitizers. This turnkey solution combines filling, capping, labeling, and packaging processes to ensure hygienic, efficient, and cost-effective output.
The volumetric piston filler delivers ±0.5% accuracy for liquids and gels, with adjustable volumes from 50ml to 500ml. The no-drip nozzle design prevents product waste and maintains cleanliness .
The line includes a negative pressure filling chamber and UV sterilization tunnel to maintain a Class 100 cleanroom environment. Its stainless steel construction and quick-disinfection components meet FDA and EU GMP standards.
The servo-driven capping station seals bottles with flip-top or screw caps at speeds up to 1,500 bottles per hour, while the roll-fed labeler applies pressure-sensitive labels with ±1mm precision. The automatic cartoning system packs bottles into boxes or trays for shipping.
The vision inspection system detects missing caps, misaligned labels, and fill level discrepancies, triggering immediate corrective action. The date coding system prints batch numbers and expiration dates directly on bottles or packaging.
Pharmaceuticals: Ideal for filling medical-grade sanitizers in 100ml to 500ml bottles.
Personal Care: Supports production of consumer sanitizers in travel-sized or family-pack containers.
Hospitals & Clinics: Efficient for bulk packaging of sanitizers for institutional use.
Emergency Preparedness: Suitable for large-scale production during pandemics or public health crises.
Customizable Configurations: We offer modular systems for small-scale (500 BPH) to large-scale (5,000 BPH) production.
Energy Savings: The line’s LED lighting and variable speed drives reduce energy consumption by 18% compared to traditional systems.
24/7 Technical Support: Our team provides remote diagnostics and on-site maintenance to minimize downtime.
Fast ROI: The line’s high output and low labor requirements ensure a rapid return on investment.
By implementing this automatic sanitizer filling packaging line, you can meet global demand for sanitizers while maintaining strict quality and hygiene standards. Contact us today to discuss your production needs!
Containers and Specifications | ||||
Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Streamline your sanitizer production with the automatic sanitizer filling packaging line, a fully integrated system designed for high-volume production of liquid and gel-based sanitizers. This turnkey solution combines filling, capping, labeling, and packaging processes to ensure hygienic, efficient, and cost-effective output.
The volumetric piston filler delivers ±0.5% accuracy for liquids and gels, with adjustable volumes from 50ml to 500ml. The no-drip nozzle design prevents product waste and maintains cleanliness .
The line includes a negative pressure filling chamber and UV sterilization tunnel to maintain a Class 100 cleanroom environment. Its stainless steel construction and quick-disinfection components meet FDA and EU GMP standards.
The servo-driven capping station seals bottles with flip-top or screw caps at speeds up to 1,500 bottles per hour, while the roll-fed labeler applies pressure-sensitive labels with ±1mm precision. The automatic cartoning system packs bottles into boxes or trays for shipping.
The vision inspection system detects missing caps, misaligned labels, and fill level discrepancies, triggering immediate corrective action. The date coding system prints batch numbers and expiration dates directly on bottles or packaging.
Pharmaceuticals: Ideal for filling medical-grade sanitizers in 100ml to 500ml bottles.
Personal Care: Supports production of consumer sanitizers in travel-sized or family-pack containers.
Hospitals & Clinics: Efficient for bulk packaging of sanitizers for institutional use.
Emergency Preparedness: Suitable for large-scale production during pandemics or public health crises.
Customizable Configurations: We offer modular systems for small-scale (500 BPH) to large-scale (5,000 BPH) production.
Energy Savings: The line’s LED lighting and variable speed drives reduce energy consumption by 18% compared to traditional systems.
24/7 Technical Support: Our team provides remote diagnostics and on-site maintenance to minimize downtime.
Fast ROI: The line’s high output and low labor requirements ensure a rapid return on investment.
By implementing this automatic sanitizer filling packaging line, you can meet global demand for sanitizers while maintaining strict quality and hygiene standards. Contact us today to discuss your production needs!
Containers and Specifications | ||||
Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |