| Customization: | Available |
|---|---|
| Type: | Count Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The High-Accuracy Sanitation Gel Filling Machine is a specialized solution designed for precise filling of medical-grade disinfectant gels, hand sanitizers, and antimicrobial gels into plastic and glass containers. Engineered with servo-piston technology and sanitary design, this machine ensures consistent fill volumes, minimal waste, and compliance with strict hygiene standards, ideal for pharmaceutical, healthcare, and industrial cleaning applications.
Precision Filling Technology:
Servo-piston fillers with load cell feedback achieve fill accuracy within ±1% of target volume (50ml–1L), even for high-viscosity gels (up to 30,000 cP), critical for costly antimicrobial formulations.
Anti-drip nozzles with air-blowback (0.3 bar) and anti-suction valves reduce residue to ≤0.1g/bottle, maintaining clean packaging for sterile environments.
Sanitary Construction:
316L stainless steel contact parts and FDA-compliant seals, easy to disassemble for 15-minute CIP/SIP cycles, meeting ISO 13485 (medical devices) and EU Biocidal Products Regulation.
Positive pressure filling chamber with HEPA filtration (Class 8 cleanroom compliance) prevents particle contamination (≥0.5μm), ideal for hospital-grade disinfectants.
High-Speed Operation:
Linear conveyor design handles 100–300 bottles/hour (50ml–1L), with quick-change nozzle heads reducing size changeover time to 10 minutes between spray bottles and pump dispensers.
Automatic cap orientation system rejects misaligned closures (e.g., child-resistant caps) at the infeed, improving capping efficiency to 99.8%.
Intelligent Quality Control:
Load cell feedback and vision system verify fill weight and cap presence in real-time, generating traceable reports for FDA, TGA, and MHRA audits.
Emergency stop and guard interlocks comply with OSHA and CE safety standards, ensuring operator protection during maintenance.
Ideal for hygiene-critical product packaging:
Medical Disinfectants: 500ml–1L glass bottles for hospital-grade gels, supporting tamper-evident seals and regulatory compliance (e.g., EPA, CE IVDR).
Hand Sanitizers: 50ml–200ml PET bottles for travel-sized gels, with optional nitrogen flushing to extend shelf life by reducing alcohol evaporation.
Industrial Cleaning: 5L HDPE jugs for heavy-duty disinfectant gels, compatible with both round and square containers with handle features.
The machine integrates with upstream bottle unscramblers and downstream labeling systems, providing a reliable solution for high-purity hygiene product packaging.
Q: Can this machine handle gels with particulate additives?
A: Yes, wide-bore nozzles (6–12mm) and gentle pumping prevent particle damage, with optional strainers for additives up to 200μm in size.
Q: What is the maximum viscosity this machine can handle?
A: The machine efficiently handles gels up to 30,000 cP, with heated manifolds (30–50°C) reducing viscosity for smoother flow in cold environments.
Q: Are explosion-proof options available for flammable gels?
A: Yes, ATEX-certified motors and static-dissipative surfaces are optional for gels with ethanol content ≥60%, ensuring safe operation in hazardous environments.
Q: How is the filling chamber sanitized between batches?
A: The CIP system uses 80°C hot water and detergent circulation, with SIP capability for steam sterilization (121°C, 30 minutes) to meet cGMP requirements.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The High-Accuracy Sanitation Gel Filling Machine is a specialized solution designed for precise filling of medical-grade disinfectant gels, hand sanitizers, and antimicrobial gels into plastic and glass containers. Engineered with servo-piston technology and sanitary design, this machine ensures consistent fill volumes, minimal waste, and compliance with strict hygiene standards, ideal for pharmaceutical, healthcare, and industrial cleaning applications.
Precision Filling Technology:
Servo-piston fillers with load cell feedback achieve fill accuracy within ±1% of target volume (50ml–1L), even for high-viscosity gels (up to 30,000 cP), critical for costly antimicrobial formulations.
Anti-drip nozzles with air-blowback (0.3 bar) and anti-suction valves reduce residue to ≤0.1g/bottle, maintaining clean packaging for sterile environments.
Sanitary Construction:
316L stainless steel contact parts and FDA-compliant seals, easy to disassemble for 15-minute CIP/SIP cycles, meeting ISO 13485 (medical devices) and EU Biocidal Products Regulation.
Positive pressure filling chamber with HEPA filtration (Class 8 cleanroom compliance) prevents particle contamination (≥0.5μm), ideal for hospital-grade disinfectants.
High-Speed Operation:
Linear conveyor design handles 100–300 bottles/hour (50ml–1L), with quick-change nozzle heads reducing size changeover time to 10 minutes between spray bottles and pump dispensers.
Automatic cap orientation system rejects misaligned closures (e.g., child-resistant caps) at the infeed, improving capping efficiency to 99.8%.
Intelligent Quality Control:
Load cell feedback and vision system verify fill weight and cap presence in real-time, generating traceable reports for FDA, TGA, and MHRA audits.
Emergency stop and guard interlocks comply with OSHA and CE safety standards, ensuring operator protection during maintenance.
Ideal for hygiene-critical product packaging:
Medical Disinfectants: 500ml–1L glass bottles for hospital-grade gels, supporting tamper-evident seals and regulatory compliance (e.g., EPA, CE IVDR).
Hand Sanitizers: 50ml–200ml PET bottles for travel-sized gels, with optional nitrogen flushing to extend shelf life by reducing alcohol evaporation.
Industrial Cleaning: 5L HDPE jugs for heavy-duty disinfectant gels, compatible with both round and square containers with handle features.
The machine integrates with upstream bottle unscramblers and downstream labeling systems, providing a reliable solution for high-purity hygiene product packaging.
Q: Can this machine handle gels with particulate additives?
A: Yes, wide-bore nozzles (6–12mm) and gentle pumping prevent particle damage, with optional strainers for additives up to 200μm in size.
Q: What is the maximum viscosity this machine can handle?
A: The machine efficiently handles gels up to 30,000 cP, with heated manifolds (30–50°C) reducing viscosity for smoother flow in cold environments.
Q: Are explosion-proof options available for flammable gels?
A: Yes, ATEX-certified motors and static-dissipative surfaces are optional for gels with ethanol content ≥60%, ensuring safe operation in hazardous environments.
Q: How is the filling chamber sanitized between batches?
A: The CIP system uses 80°C hot water and detergent circulation, with SIP capability for steam sterilization (121°C, 30 minutes) to meet cGMP requirements.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
