| Customization: | Available |
|---|---|
| Type: | Count Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The High-Speed Disinfectant Alcohol Bottle Filling Machine is a specialized packaging solution designed for precise and efficient filling of alcohol-based disinfectants, hand sanitizers, and cleaning solutions into HDPE bottles. Engineered for high-viscosity fluids and flammable liquids, this machine combines servo-driven piston filling, anti-foam technology, and explosion-proof design, ensuring consistent fill volumes, minimal product waste, and safe operation in hazardous environments. Ideal for personal care, pharmaceutical, and household chemical manufacturers, it supports bottle sizes from 50ml travel bottles to 5L industrial jugs with superior accuracy and reliability.
Precision Filling Technology:
Servo-piston fillers with load cell feedback achieve fill accuracy within ±1% of target volume, even for alcohol solutions with varying viscosities (1-5,000 cP), critical for costly ethanol-based formulations.
Anti-drip nozzles with air-blowback (0.3 bar) and anti-foam baffles reduce splashing and spillage, maintaining clean bottle exteriors and minimizing product loss (<0.1g/bottle residue).
Hazardous Material Handling:
Explosion-proof motors and static-dissipative conveyors comply with ATEX/IECEx standards for flammable liquids, with grounded stainless steel surfaces to prevent sparking.
Positive pressure filling chamber with nitrogen purge option reduces oxygen concentration (≤5%), extending shelf life of oxygen-sensitive disinfectants.
High-Speed Performance:
Twin-lane conveyor system handles 300-600 bottles/hour (50ml-1L), with quick-change bottle grippers and nozzle heads reducing size changeover time to 15 minutes.
Automatic cap orientation system rejects misaligned closures at the infeed, improving capping efficiency to 99.5% for screw caps, pump tops, and sprayers (15mm-50mm).
Sanitary & Durable Design:
316L stainless steel contact parts and FDA-compliant seals, easy to disassemble for 20-minute CIP/SIP cycles, meeting EU Cosmetics Regulation (EC 1223/2009) and NSF 3-A standards.
Heavy-duty frame with epoxy coating resists corrosion from alcohol vapors and cleaning agents, ensuring 24/7 reliability in high-moisture environments.
Ideal for packaging alcohol-based products in diverse industries:
Personal Care: 50ml-500ml HDPE bottles for hand sanitizers and disinfectant sprays, with optional date coding integration for freshness tracking.
Pharmaceuticals: 1L-5L jugs for isopropyl alcohol and surgical spirits, supporting cGMP compliance with traceable fill weight reports.
Household Cleaning: 750ml-2L bottles for multi-surface disinfectants and glass cleaners, with anti-drip technology preventing label smudging.
The machine integrates seamlessly with upstream bottle unscramblers and downstream labeling/packing lines, forming a complete solution for high-volume disinfectant production.
Viscosity Expertise: Patented auger-feed system handles gel-based disinfectants (up to 10,000 cP) without separation, eliminating the need for multiple machines.
Safety Compliance: Dedicated explosion-proof design reduces insurance premiums by 20% for flammable material handling, with third-party certification to ATEX Zone 1 standards.
Customization Support: In-house engineers design special nozzles for foaming disinfectants and anti-freeze formulas, ensuring optimal flow rates and fill consistency.
Global Service Network: 24/7 remote monitoring via IoT and local technicians trained in WHO GMP and OSHA standards, providing 48-hour on-site support for critical issues.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The High-Speed Disinfectant Alcohol Bottle Filling Machine is a specialized packaging solution designed for precise and efficient filling of alcohol-based disinfectants, hand sanitizers, and cleaning solutions into HDPE bottles. Engineered for high-viscosity fluids and flammable liquids, this machine combines servo-driven piston filling, anti-foam technology, and explosion-proof design, ensuring consistent fill volumes, minimal product waste, and safe operation in hazardous environments. Ideal for personal care, pharmaceutical, and household chemical manufacturers, it supports bottle sizes from 50ml travel bottles to 5L industrial jugs with superior accuracy and reliability.
Precision Filling Technology:
Servo-piston fillers with load cell feedback achieve fill accuracy within ±1% of target volume, even for alcohol solutions with varying viscosities (1-5,000 cP), critical for costly ethanol-based formulations.
Anti-drip nozzles with air-blowback (0.3 bar) and anti-foam baffles reduce splashing and spillage, maintaining clean bottle exteriors and minimizing product loss (<0.1g/bottle residue).
Hazardous Material Handling:
Explosion-proof motors and static-dissipative conveyors comply with ATEX/IECEx standards for flammable liquids, with grounded stainless steel surfaces to prevent sparking.
Positive pressure filling chamber with nitrogen purge option reduces oxygen concentration (≤5%), extending shelf life of oxygen-sensitive disinfectants.
High-Speed Performance:
Twin-lane conveyor system handles 300-600 bottles/hour (50ml-1L), with quick-change bottle grippers and nozzle heads reducing size changeover time to 15 minutes.
Automatic cap orientation system rejects misaligned closures at the infeed, improving capping efficiency to 99.5% for screw caps, pump tops, and sprayers (15mm-50mm).
Sanitary & Durable Design:
316L stainless steel contact parts and FDA-compliant seals, easy to disassemble for 20-minute CIP/SIP cycles, meeting EU Cosmetics Regulation (EC 1223/2009) and NSF 3-A standards.
Heavy-duty frame with epoxy coating resists corrosion from alcohol vapors and cleaning agents, ensuring 24/7 reliability in high-moisture environments.
Ideal for packaging alcohol-based products in diverse industries:
Personal Care: 50ml-500ml HDPE bottles for hand sanitizers and disinfectant sprays, with optional date coding integration for freshness tracking.
Pharmaceuticals: 1L-5L jugs for isopropyl alcohol and surgical spirits, supporting cGMP compliance with traceable fill weight reports.
Household Cleaning: 750ml-2L bottles for multi-surface disinfectants and glass cleaners, with anti-drip technology preventing label smudging.
The machine integrates seamlessly with upstream bottle unscramblers and downstream labeling/packing lines, forming a complete solution for high-volume disinfectant production.
Viscosity Expertise: Patented auger-feed system handles gel-based disinfectants (up to 10,000 cP) without separation, eliminating the need for multiple machines.
Safety Compliance: Dedicated explosion-proof design reduces insurance premiums by 20% for flammable material handling, with third-party certification to ATEX Zone 1 standards.
Customization Support: In-house engineers design special nozzles for foaming disinfectants and anti-freeze formulas, ensuring optimal flow rates and fill consistency.
Global Service Network: 24/7 remote monitoring via IoT and local technicians trained in WHO GMP and OSHA standards, providing 48-hour on-site support for critical issues.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
