| Customization: | Available |
|---|---|
| Type: | Count Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The Anticrown Disinfect Gel Filling and Sealing Machine is a specialized, high-precision solution designed for the hygienic packaging of hand sanitizing gels, disinfectant gels, and medical-grade antiseptics. Engineered to handle viscous liquids (10,000-50,000 cP), this machine combines piston pump filling with airtight sealing, ensuring accurate volume control and microbial protection. With a production capacity of 10-60 bottles per minute (depending on bottle size), it caters to pharmaceutical companies, healthcare providers, and personal care manufacturers, supporting 30ml to 500ml containers in HDPE, PET, or soft squeeze bottles. The system prioritizes aseptic operation and easy cleaning, critical for maintaining the efficacy of disinfectant products.
Viscous Liquid Handling:
Positive-displacement piston pumps (stainless steel 316L with PTFE coatings) handle gels up to 50,000 cP, with servo-controlled stroke length ensuring ±1% fill accuracy (e.g., ±3ml for 300ml bottles).
Submerged filling nozzles prevent air bubbles and splashing, while a heated hopper (optional, 30-50°C) maintains gel consistency during processing.
Airtight Sealing Technology:
Rotary capping heads apply screw caps (15-50mm diameter) with torque control (5-20N·m), compatible with tamper-evident and child-resistant caps.
Induction sealing module creates a hermetic seal between the cap and bottle rim, preventing drying out or contamination (leakage rate <0.01%).
Aseptic Design & Easy Cleaning:
Contact surfaces electropolished to Ra ≤0.6μm, with FDA-compliant FKM seals and PTFE gaskets resistant to alcohol (up to 80% v/v) and disinfectant chemicals.
Automatic CIP system (45-minute cycle) uses 70% isopropyl alcohol flushing followed by purified water rinse, with quick-release pump heads for manual inspection.
Flexible Bottle Compatibility:
Adjustable star wheels and guides accommodate round, oval, and flat bottles (diameter: 30-80mm, height: 50-200mm), with quick-change parts enabling format switches in <15 minutes.
Suitable for both rigid bottles (HDPE) and flexible squeeze bottles (LDPE), with gentle handling to prevent deformation.
Intelligent Quality Control:
Load cells verify fill weight in real time, while vision systems check cap alignment and induction seal integrity, rejecting non-conforming bottles (defect rate <0.2%).
PLC-based HMI stores up to 30 product recipes (gel viscosity, bottle size, sealing parameters), enabling rapid setup for multi-SKU production.
Hand Sanitizers: Fills 30ml travel-size and 500ml family-size bottles with alcohol-based gels, compliant with WHO and FDA formulation guidelines.
Medical Disinfectants: Processes chlorhexidine gels and povidone-iodine solutions for hospital use, with optional cleanroom-grade upgrades (ISO Class 7).
Personal Care: Handles moisturizing disinfectant gels and antibacterial hand soaps, supporting both industrial and consumer packaging needs.
Q: Can it fill non-gel disinfectants, such as liquid sprays?
A:Yes, the piston pump can be adjusted for lower-viscosity liquids (1-10,000 cP) by changing the nozzle diameter and pump speed. Contact us for custom configurations.
Q: What is the minimum bottle volume the machine can handle?
A:It efficiently fills bottles from 30ml upwards. For smaller volumes (10-30ml), a micro-dose pump upgrade is available, achieving ±0.5ml accuracy.
Q: How does the machine prevent gel curing in the pump?
A:The hopper and pipelines are designed for quick disassembly and cleaning, with a recirculation loop during downtime to keep gels in motion and prevent settling.
Q: Is the machine compliant with pharmaceutical GMP standards?
A:Yes, the aseptic design, material certifications (316L stainless steel, FDA-compliant seals), and validation protocols (IQ/OQ/PQ) meet GMP Annex 15 requirements for sterile products.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The Anticrown Disinfect Gel Filling and Sealing Machine is a specialized, high-precision solution designed for the hygienic packaging of hand sanitizing gels, disinfectant gels, and medical-grade antiseptics. Engineered to handle viscous liquids (10,000-50,000 cP), this machine combines piston pump filling with airtight sealing, ensuring accurate volume control and microbial protection. With a production capacity of 10-60 bottles per minute (depending on bottle size), it caters to pharmaceutical companies, healthcare providers, and personal care manufacturers, supporting 30ml to 500ml containers in HDPE, PET, or soft squeeze bottles. The system prioritizes aseptic operation and easy cleaning, critical for maintaining the efficacy of disinfectant products.
Viscous Liquid Handling:
Positive-displacement piston pumps (stainless steel 316L with PTFE coatings) handle gels up to 50,000 cP, with servo-controlled stroke length ensuring ±1% fill accuracy (e.g., ±3ml for 300ml bottles).
Submerged filling nozzles prevent air bubbles and splashing, while a heated hopper (optional, 30-50°C) maintains gel consistency during processing.
Airtight Sealing Technology:
Rotary capping heads apply screw caps (15-50mm diameter) with torque control (5-20N·m), compatible with tamper-evident and child-resistant caps.
Induction sealing module creates a hermetic seal between the cap and bottle rim, preventing drying out or contamination (leakage rate <0.01%).
Aseptic Design & Easy Cleaning:
Contact surfaces electropolished to Ra ≤0.6μm, with FDA-compliant FKM seals and PTFE gaskets resistant to alcohol (up to 80% v/v) and disinfectant chemicals.
Automatic CIP system (45-minute cycle) uses 70% isopropyl alcohol flushing followed by purified water rinse, with quick-release pump heads for manual inspection.
Flexible Bottle Compatibility:
Adjustable star wheels and guides accommodate round, oval, and flat bottles (diameter: 30-80mm, height: 50-200mm), with quick-change parts enabling format switches in <15 minutes.
Suitable for both rigid bottles (HDPE) and flexible squeeze bottles (LDPE), with gentle handling to prevent deformation.
Intelligent Quality Control:
Load cells verify fill weight in real time, while vision systems check cap alignment and induction seal integrity, rejecting non-conforming bottles (defect rate <0.2%).
PLC-based HMI stores up to 30 product recipes (gel viscosity, bottle size, sealing parameters), enabling rapid setup for multi-SKU production.
Hand Sanitizers: Fills 30ml travel-size and 500ml family-size bottles with alcohol-based gels, compliant with WHO and FDA formulation guidelines.
Medical Disinfectants: Processes chlorhexidine gels and povidone-iodine solutions for hospital use, with optional cleanroom-grade upgrades (ISO Class 7).
Personal Care: Handles moisturizing disinfectant gels and antibacterial hand soaps, supporting both industrial and consumer packaging needs.
Q: Can it fill non-gel disinfectants, such as liquid sprays?
A:Yes, the piston pump can be adjusted for lower-viscosity liquids (1-10,000 cP) by changing the nozzle diameter and pump speed. Contact us for custom configurations.
Q: What is the minimum bottle volume the machine can handle?
A:It efficiently fills bottles from 30ml upwards. For smaller volumes (10-30ml), a micro-dose pump upgrade is available, achieving ±0.5ml accuracy.
Q: How does the machine prevent gel curing in the pump?
A:The hopper and pipelines are designed for quick disassembly and cleaning, with a recirculation loop during downtime to keep gels in motion and prevent settling.
Q: Is the machine compliant with pharmaceutical GMP standards?
A:Yes, the aseptic design, material certifications (316L stainless steel, FDA-compliant seals), and validation protocols (IQ/OQ/PQ) meet GMP Annex 15 requirements for sterile products.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
