| Customization: | Available |
|---|---|
| Type: | Count Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The High-Precision Sanitizer Filling Machine is a specialized solution designed for accurate and efficient filling of hand sanitizers, disinfectants, and medical-grade disinfecting solutions into plastic and glass bottles. Engineered for diverse viscosities and container types, this machine combines servo-piston filling, anti-drip technology, and sanitary design, ensuring consistent fill volumes, minimal waste, and regulatory compliance for hygiene-critical applications.
Viscosity-Adaptive Filling:
Servo-piston fillers with heated manifolds (30°C-50°C) handle viscosities from 1 cP (alcohol sprays) to 10,000 cP (gel sanitizers), achieving fill accuracy within ±1% of target volume.
Auger-feed nozzles with anti-suction technology prevent drip residue (≤0.1g/bottle), critical for maintaining clean packaging in high-viscosity applications.
Sanitary Construction:
316L stainless steel contact parts and FDA-compliant seals, easy to disassemble for 15-minute CIP/SIP cycles, meeting EU Cosmetics Regulation and NSF 3-A standards.
Positive pressure filling chamber with HEPA filtration reduces particle contamination (≥0.5μm), ideal for medical-grade sanitizers requiring ISO 8 cleanroom compliance.
High-Speed Operation:
Linear conveyor design handles 100-300 bottles/hour (50ml-1L), with quick-change nozzle heads reducing size changeover time to 10 minutes between spray bottles and pump dispensers.
Automatic cap orientation system rejects misaligned closures (e.g., child-resistant caps) at the infeed, improving capping efficiency to 99.8%.
Intelligent Quality Control:
Load cell feedback and vision system verify fill weight and cap presence in real-time, generating traceable reports for GMP and FDA audits.
Emergency stop and guard interlocks comply with OSHA and CE safety standards, ensuring operator protection during maintenance.
Ideal for hygiene product manufacturers in healthcare and personal care industries:
Hand Sanitizers: 50ml-500ml PET bottles for alcohol-based gels and sprays, with optional nitrogen flushing to extend shelf life.
Medical Disinfectants: 1L-5L glass bottles for hospital-grade disinfecting solutions, supporting tamper-evident seals and regulatory compliance (e.g., EPA, CE IVDR).
Household Sanitizers: 750ml-2L HDPE bottles for multi-surface cleaners, with anti-drip technology preventing label smudging during filling.
The machine integrates with upstream bottle unscramblers and downstream labeling systems, providing a reliable solution for high-purity hygiene product packaging.
Regulatory Compliance: Dedicated design for medical-grade products, with material certifications (e.g., USP Class VI, EU Biocidal Products Regulation) and traceability reports.
Viscosity Range: Single machine handles both liquid and gel sanitizers, eliminating the need for separate equipment and reducing capital costs by 30%.
Custom Nozzle Solutions: In-house engineers design specialized nozzles for foaming sanitizers and anti-freeze formulas, ensuring optimal flow and fill consistency.
Global Support: 24/7 remote troubleshooting and local technicians trained in WHO GMP and ISO 13485 standards, ensuring compliance in regulated markets.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The High-Precision Sanitizer Filling Machine is a specialized solution designed for accurate and efficient filling of hand sanitizers, disinfectants, and medical-grade disinfecting solutions into plastic and glass bottles. Engineered for diverse viscosities and container types, this machine combines servo-piston filling, anti-drip technology, and sanitary design, ensuring consistent fill volumes, minimal waste, and regulatory compliance for hygiene-critical applications.
Viscosity-Adaptive Filling:
Servo-piston fillers with heated manifolds (30°C-50°C) handle viscosities from 1 cP (alcohol sprays) to 10,000 cP (gel sanitizers), achieving fill accuracy within ±1% of target volume.
Auger-feed nozzles with anti-suction technology prevent drip residue (≤0.1g/bottle), critical for maintaining clean packaging in high-viscosity applications.
Sanitary Construction:
316L stainless steel contact parts and FDA-compliant seals, easy to disassemble for 15-minute CIP/SIP cycles, meeting EU Cosmetics Regulation and NSF 3-A standards.
Positive pressure filling chamber with HEPA filtration reduces particle contamination (≥0.5μm), ideal for medical-grade sanitizers requiring ISO 8 cleanroom compliance.
High-Speed Operation:
Linear conveyor design handles 100-300 bottles/hour (50ml-1L), with quick-change nozzle heads reducing size changeover time to 10 minutes between spray bottles and pump dispensers.
Automatic cap orientation system rejects misaligned closures (e.g., child-resistant caps) at the infeed, improving capping efficiency to 99.8%.
Intelligent Quality Control:
Load cell feedback and vision system verify fill weight and cap presence in real-time, generating traceable reports for GMP and FDA audits.
Emergency stop and guard interlocks comply with OSHA and CE safety standards, ensuring operator protection during maintenance.
Ideal for hygiene product manufacturers in healthcare and personal care industries:
Hand Sanitizers: 50ml-500ml PET bottles for alcohol-based gels and sprays, with optional nitrogen flushing to extend shelf life.
Medical Disinfectants: 1L-5L glass bottles for hospital-grade disinfecting solutions, supporting tamper-evident seals and regulatory compliance (e.g., EPA, CE IVDR).
Household Sanitizers: 750ml-2L HDPE bottles for multi-surface cleaners, with anti-drip technology preventing label smudging during filling.
The machine integrates with upstream bottle unscramblers and downstream labeling systems, providing a reliable solution for high-purity hygiene product packaging.
Regulatory Compliance: Dedicated design for medical-grade products, with material certifications (e.g., USP Class VI, EU Biocidal Products Regulation) and traceability reports.
Viscosity Range: Single machine handles both liquid and gel sanitizers, eliminating the need for separate equipment and reducing capital costs by 30%.
Custom Nozzle Solutions: In-house engineers design specialized nozzles for foaming sanitizers and anti-freeze formulas, ensuring optimal flow and fill consistency.
Global Support: 24/7 remote troubleshooting and local technicians trained in WHO GMP and ISO 13485 standards, ensuring compliance in regulated markets.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
