| Customization: | Available |
|---|---|
| Type: | Count Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The High-Precision Shampoo Bottle Filling Machinery is a versatile solution designed for filling liquid and semi-viscous personal care products into plastic bottles, including shampoos, conditioners, lotions, and shower gels. Engineered with servo-driven piston technology and adaptive viscosity control, this machine ensures accurate fill levels, minimal product waste, and gentle handling of delicate containers, ideal for premium brands and contract packagers.
Adaptive Filling Technology:
Servo-piston pumps with variable stroke (10ml–2L) handle viscosities from 100–20,000 cP, achieving fill accuracy within ±1.5% for both watery shampoos and thick conditioner creams.
Anti-drip nozzles with air-blowback (0.5 bar) reduce residue to ≤0.1g/bottle, critical for maintaining clean bottle exteriors and label adhesion.
Gentle Bottle Handling:
Starwheel conveyors with soft PVC pads accommodate lightweight PET (15g) and HDPE bottles (30g), minimizing deformation even for contoured shapes with embossed logos.
Automatic bottle height detection adjusts nozzle depth in real-time, ensuring consistent fill levels for bottles with varying neck lengths (tolerance ±2mm).
Quick-Change Flexibility:
Tool-less nozzle and gripper replacements reduce size changeover time to 10 minutes, supporting bottle diameters 40–120mm (e.g., 200ml travel bottles to 1L family-size jugs).
Recipe management stores 200+ product settings (bottle type, fill volume, cap torque), enabling one-touch operation for multi-brand production runs.
Sanitary & Durable Design:
316L stainless steel contact parts and food-grade seals, compliant with FDA 21 CFR Part 117 and EU 10/2011, with quick-release valves for 15-minute CIP cycles.
Heavy-duty frame with anti-vibration mounts ensures stability during high-speed operation (200–500 bottles/hour), reducing product spillage by 30%.
Ideal for personal care product packaging:
Shampoos & Conditioners: 300ml–1L PET bottles with pump tops, supporting both clear formulations and pearlescent liquids with anti-foam baffles.
Lotions & Gels: 100ml–500ml HDPE squeeze bottles for hand creams and shower gels, with optional date coding integration for freshness tracking.
Household Care: 2L detergent bottles with handle features, compatible with both round and square container designs.
The machinery integrates with upstream bottle unscramblers and downstream labelers, providing a reliable solution for high-quality personal care packaging.
Q: Can this machine handle abrasive particles in exfoliating shampoos?
A: Yes, tungsten carbide nozzle tips and reinforced pump seals resist wear from microbeads and exfoliants, with optional pre-filtration systems for particle sizes >50μm.
Q: What cap types are compatible with the capping station?
A: The servo-driven capping heads handle screw caps (15–50mm), pump tops, and flip-top lids, with torque control (±0.5N·m) for child-resistant closures.
Q: How is energy consumption minimized during operation?
A: Regenerative drives and idle-mode sensors reduce power usage by 25%, with LED lighting and low-pressure pneumatics (4–6 bar) for energy efficiency.
Q: Can the machine be integrated with a labeling system?
A: Yes, the machine features an open API for seamless integration with third-party labelers, supporting front/back labels and neck tags with ±1mm alignment accuracy.
| Final Products | |
 | Detergents & Corrosive Liquid. Suitable : detergent, shampoo, dishwasher, liquid soap, bleach, clorox, toilet cleaner .etc Bottle Material : PE PP Bottle Bottle Type : Round / Square / Unique Cap : Screw cap Label : Sticker Label |
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Oil and Fat Products / Daily Chemicals / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The High-Precision Shampoo Bottle Filling Machinery is a versatile solution designed for filling liquid and semi-viscous personal care products into plastic bottles, including shampoos, conditioners, lotions, and shower gels. Engineered with servo-driven piston technology and adaptive viscosity control, this machine ensures accurate fill levels, minimal product waste, and gentle handling of delicate containers, ideal for premium brands and contract packagers.
Adaptive Filling Technology:
Servo-piston pumps with variable stroke (10ml–2L) handle viscosities from 100–20,000 cP, achieving fill accuracy within ±1.5% for both watery shampoos and thick conditioner creams.
Anti-drip nozzles with air-blowback (0.5 bar) reduce residue to ≤0.1g/bottle, critical for maintaining clean bottle exteriors and label adhesion.
Gentle Bottle Handling:
Starwheel conveyors with soft PVC pads accommodate lightweight PET (15g) and HDPE bottles (30g), minimizing deformation even for contoured shapes with embossed logos.
Automatic bottle height detection adjusts nozzle depth in real-time, ensuring consistent fill levels for bottles with varying neck lengths (tolerance ±2mm).
Quick-Change Flexibility:
Tool-less nozzle and gripper replacements reduce size changeover time to 10 minutes, supporting bottle diameters 40–120mm (e.g., 200ml travel bottles to 1L family-size jugs).
Recipe management stores 200+ product settings (bottle type, fill volume, cap torque), enabling one-touch operation for multi-brand production runs.
Sanitary & Durable Design:
316L stainless steel contact parts and food-grade seals, compliant with FDA 21 CFR Part 117 and EU 10/2011, with quick-release valves for 15-minute CIP cycles.
Heavy-duty frame with anti-vibration mounts ensures stability during high-speed operation (200–500 bottles/hour), reducing product spillage by 30%.
Ideal for personal care product packaging:
Shampoos & Conditioners: 300ml–1L PET bottles with pump tops, supporting both clear formulations and pearlescent liquids with anti-foam baffles.
Lotions & Gels: 100ml–500ml HDPE squeeze bottles for hand creams and shower gels, with optional date coding integration for freshness tracking.
Household Care: 2L detergent bottles with handle features, compatible with both round and square container designs.
The machinery integrates with upstream bottle unscramblers and downstream labelers, providing a reliable solution for high-quality personal care packaging.
Q: Can this machine handle abrasive particles in exfoliating shampoos?
A: Yes, tungsten carbide nozzle tips and reinforced pump seals resist wear from microbeads and exfoliants, with optional pre-filtration systems for particle sizes >50μm.
Q: What cap types are compatible with the capping station?
A: The servo-driven capping heads handle screw caps (15–50mm), pump tops, and flip-top lids, with torque control (±0.5N·m) for child-resistant closures.
Q: How is energy consumption minimized during operation?
A: Regenerative drives and idle-mode sensors reduce power usage by 25%, with LED lighting and low-pressure pneumatics (4–6 bar) for energy efficiency.
Q: Can the machine be integrated with a labeling system?
A: Yes, the machine features an open API for seamless integration with third-party labelers, supporting front/back labels and neck tags with ±1mm alignment accuracy.
| Final Products | |
| Detergents & Corrosive Liquid. Suitable : detergent, shampoo, dishwasher, liquid soap, bleach, clorox, toilet cleaner .etc Bottle Material : PE PP Bottle Bottle Type : Round / Square / Unique Cap : Screw cap Label : Sticker Label |
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Oil and Fat Products / Daily Chemicals / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
