| Customization: | Available |
|---|---|
| Type: | Count Filling Machine |
| Automatic Grade: | Automatic |
| Quantity: | |
|---|---|
The High-Speed Hand Sanitizer Filling & Packaging Line is a fully automated solution designed for rapid production of liquid hand sanitizers, soaps, and disinfectants. Engineered for high throughput and minimal downtime, this line integrates precision filling, capping, labeling, and case packing, ensuring consistent quality and regulatory compliance for personal care and household products.
Multi-Function Integration:
Filling Station: Piston fillers with servo-controlled stroke (10ml-1,000ml) handle viscosities from 1-10,000 cP, achieving fill accuracy within ±1% even for alcohol-based sanitizers.
Capping Station: Servo-driven applicators for screw caps (15mm-50mm), pump tops, and sprayers, with torque sensors (±0.5N·m) to prevent leaks in travel-sized bottles.
Packaging Station: Robotic case packer with vision-guided pick-and-place, handling 20-50 cases/hour (12-24 bottles/case) for both rigid (PET) and flexible (HDPE) containers.
Sanitary Design:
Stainless steel 316L contact parts and food-grade seals, compliant with FDA 21 CFR Part 177 and EU Cosmetics Regulation (EC 1223/2009), with quick-release nozzles for 15-minute CIP/SIP cycles.
Positive pressure filling chamber prevents alcohol evaporation (loss ≤0.3%), critical for maintaining sanitizer concentration (60-80% alcohol).
High-Speed Performance:
Twin-lane conveyor system supports 400 bottles/minute (50ml-500ml), with intelligent bottle spacing adjustment to accommodate irregular shapes (spray bottles, squeeze bottles).
Automatic cap orientation system rejects misaligned closures at the infeed, improving capping efficiency to 99.8% and reducing rework costs.
Intelligent Control:
PLC-based HMI with recipe management stores 200+ product settings (bottle size, cap type, packing configuration), enabling 10-minute changeovers between sanitizer and soap production.
Real-time SPC monitors fill weight, cap torque, and case seal integrity, generating compliance reports for audits (e.g., NSF 3-A, ISO 22716).
Ideal for personal care and hygiene product manufacturers:
Hand Sanitizers: 50ml pocket bottles and 500ml pump dispensers, with nitrogen flushing options to extend shelf life in oxygen-sensitive formulas.
Liquid Soaps: 250ml-1L bottles with pump tops, supporting both clear and opaque containers with anti-drip filling technology (residue ≤0.1g/bottle).
Disinfectants: High-viscosity solutions in trigger spray bottles, with nozzle configurations optimized for gel and liquid formulations.
The line integrates seamlessly with bottle unscramblers and labelers, providing end-to-end automation for high-volume hygiene product production.
Viscosity Versatility: Patented auger-feed system for ultra-viscous sanitizers (5,000-10,000 cP) and flowmeters for low-viscosity liquids, eliminating the need for multiple machines.
Energy Saving: Regenerative drives reduce power consumption by 30%, while vacuum recovery systems minimize product waste during nozzle cleaning.
Custom Packaging Solutions: In-house design team creates custom case packing configurations for retail displays (e.g., shelf-ready trays, multi-packs), enhancing market appeal.
Global Compliance: Certified to NSF, CE, and WHO GMP standards, with local language HMI options for international operations in over 30 countries.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
The High-Speed Hand Sanitizer Filling & Packaging Line is a fully automated solution designed for rapid production of liquid hand sanitizers, soaps, and disinfectants. Engineered for high throughput and minimal downtime, this line integrates precision filling, capping, labeling, and case packing, ensuring consistent quality and regulatory compliance for personal care and household products.
Multi-Function Integration:
Filling Station: Piston fillers with servo-controlled stroke (10ml-1,000ml) handle viscosities from 1-10,000 cP, achieving fill accuracy within ±1% even for alcohol-based sanitizers.
Capping Station: Servo-driven applicators for screw caps (15mm-50mm), pump tops, and sprayers, with torque sensors (±0.5N·m) to prevent leaks in travel-sized bottles.
Packaging Station: Robotic case packer with vision-guided pick-and-place, handling 20-50 cases/hour (12-24 bottles/case) for both rigid (PET) and flexible (HDPE) containers.
Sanitary Design:
Stainless steel 316L contact parts and food-grade seals, compliant with FDA 21 CFR Part 177 and EU Cosmetics Regulation (EC 1223/2009), with quick-release nozzles for 15-minute CIP/SIP cycles.
Positive pressure filling chamber prevents alcohol evaporation (loss ≤0.3%), critical for maintaining sanitizer concentration (60-80% alcohol).
High-Speed Performance:
Twin-lane conveyor system supports 400 bottles/minute (50ml-500ml), with intelligent bottle spacing adjustment to accommodate irregular shapes (spray bottles, squeeze bottles).
Automatic cap orientation system rejects misaligned closures at the infeed, improving capping efficiency to 99.8% and reducing rework costs.
Intelligent Control:
PLC-based HMI with recipe management stores 200+ product settings (bottle size, cap type, packing configuration), enabling 10-minute changeovers between sanitizer and soap production.
Real-time SPC monitors fill weight, cap torque, and case seal integrity, generating compliance reports for audits (e.g., NSF 3-A, ISO 22716).
Ideal for personal care and hygiene product manufacturers:
Hand Sanitizers: 50ml pocket bottles and 500ml pump dispensers, with nitrogen flushing options to extend shelf life in oxygen-sensitive formulas.
Liquid Soaps: 250ml-1L bottles with pump tops, supporting both clear and opaque containers with anti-drip filling technology (residue ≤0.1g/bottle).
Disinfectants: High-viscosity solutions in trigger spray bottles, with nozzle configurations optimized for gel and liquid formulations.
The line integrates seamlessly with bottle unscramblers and labelers, providing end-to-end automation for high-volume hygiene product production.
Viscosity Versatility: Patented auger-feed system for ultra-viscous sanitizers (5,000-10,000 cP) and flowmeters for low-viscosity liquids, eliminating the need for multiple machines.
Energy Saving: Regenerative drives reduce power consumption by 30%, while vacuum recovery systems minimize product waste during nozzle cleaning.
Custom Packaging Solutions: In-house design team creates custom case packing configurations for retail displays (e.g., shelf-ready trays, multi-packs), enhancing market appeal.
Global Compliance: Certified to NSF, CE, and WHO GMP standards, with local language HMI options for international operations in over 30 countries.
| Containers and Specifications | ||||
| Project Name: Full-automatic Viscous Liquid Filling Machine | Liquid detergent / Daily Chemicals Product / Corrosive Liquid | |||
| Bottle Material | Bottle Shape | Filling Range | Capacity | Filling level (mm) |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-30L | As request | Distance from bottle neck According request |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
