| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The 310L Water Bottle Sealing Bottling and Filling Machinery Equipment is a versatile, high-speed solution designed for precision filling and sealing of various water bottle sizes, from 200ml single-serve bottles to 5L family-size containers. Engineered for optimal performance in the bottled water industry, this integrated system combines bottle unscrambling, washing, filling, capping, and sealing processes into a compact, fully automated line. With a production capacity of up to 310 liters per minute (adjustable by bottle size), it ensures minimal downtime, consistent filling accuracy, and leak-proof sealing, making it ideal for producing purified water, mineral water, and distilled water for residential, commercial, and industrial applications. The modular design allows easy adaptation to different bottle shapes and cap types, providing flexibility for producers with diverse packaging needs.
1. Multi-Size Compatibility: Equipped with quick-change parts (chucks, guides, and conveyor rails), the machine handles bottle capacities from 200ml to 5L with neck diameters ranging from 28mm to 53mm. Changeover between bottle sizes takes <20 minutes without specialized tools.
2. Gravity-Flow Filling Technology: Utilizes a servo-controlled filling valve system to achieve ±1.5ml accuracy for small bottles and ±5ml for large containers, minimizing overfill and underfill. A level sensor ensures consistent liquid levels regardless of bottle shape.
3. Leak-Proof Sealing: The capping module features a magnetic torque controller that applies precise pressure to screw caps (28mm, 38mm, etc.) or snap-on caps, with an automatic reject system for misaligned or damaged caps. Sealing integrity is verified via a pressure decay sensor.
4. Hygienic Operation: All contact surfaces are made of food-grade 304 stainless steel, with a washdown-rated frame suitable for frequent sanitization. An air rinsing pre-treatment stage removes dust and debris from bottles before filling, ensuring product purity.
5. Intelligent Control System: A 15-inch touchscreen HMI displays real-time production metrics (output rate, reject rate, pressure levels) and enables remote monitoring via Ethernet/PLC connectivity. Automatic fault detection alerts operators to issues like cap jams or low water pressure.
6. Energy-Saving Design: Features low-power servo motors, an idle-mode function during bottle shortages, and a compressed air recovery system, reducing energy consumption by 20% compared to traditional filling lines.
Single-Serve Bottles: Ideal for 200ml-1L bottles used in retail stores, vending machines, and event catering.
Family-Size Containers: Handles 1.5L-5L bottles for home and office use, compatible with both round and rectangular bottle designs.
Industrial Water Supply: Fills large-format bottles (up to 5L) for factory workshops, construction sites, and emergency relief, ensuring reliable access to potable water.
Private Label Production: Supports quick changeovers for co-packers producing multiple brands with different bottle and cap configurations.
Q: Can this machine handle non-water liquids like sports drinks or flavored water?
A: Yes, it is suitable for non-carbonated liquids with similar viscosity to water. For carbonated beverages, a pressure-sensitive filling system (available as an upgrade) is recommended.
Q: What types of caps does the machine support?
A: It accommodates screw caps (PE, PP, aluminum), snap-on caps, and tamper-evident caps with diameters from 28mm to 53mm. Custom cap chucks can be manufactured for proprietary designs.
Q: How is bottle cleanliness ensured before filling?
A: The system includes an optional air rinsing station with HEPA-filtered air to remove contaminants, followed by a UV sterilization module (add-on) for enhanced hygiene in sensitive applications.
Q: What is the minimum bottle height the machine can process?
A: The adjustable conveyor system handles bottles as short as 100mm (200ml) and as tall as 350mm (5L). Height adjustments are motorized and controlled via the HMI.
Q: Is the machine compliant with global packaging standards?
A: Yes, it meets CE, ISO 22000, and NSF/ANSI 61 standards for food contact safety. We provide technical documentation for export to markets like North America, Europe, and Asia.
8.weight: 3.6t
The 310L Water Bottle Sealing Bottling and Filling Machinery Equipment is a versatile, high-speed solution designed for precision filling and sealing of various water bottle sizes, from 200ml single-serve bottles to 5L family-size containers. Engineered for optimal performance in the bottled water industry, this integrated system combines bottle unscrambling, washing, filling, capping, and sealing processes into a compact, fully automated line. With a production capacity of up to 310 liters per minute (adjustable by bottle size), it ensures minimal downtime, consistent filling accuracy, and leak-proof sealing, making it ideal for producing purified water, mineral water, and distilled water for residential, commercial, and industrial applications. The modular design allows easy adaptation to different bottle shapes and cap types, providing flexibility for producers with diverse packaging needs.
1. Multi-Size Compatibility: Equipped with quick-change parts (chucks, guides, and conveyor rails), the machine handles bottle capacities from 200ml to 5L with neck diameters ranging from 28mm to 53mm. Changeover between bottle sizes takes <20 minutes without specialized tools.
2. Gravity-Flow Filling Technology: Utilizes a servo-controlled filling valve system to achieve ±1.5ml accuracy for small bottles and ±5ml for large containers, minimizing overfill and underfill. A level sensor ensures consistent liquid levels regardless of bottle shape.
3. Leak-Proof Sealing: The capping module features a magnetic torque controller that applies precise pressure to screw caps (28mm, 38mm, etc.) or snap-on caps, with an automatic reject system for misaligned or damaged caps. Sealing integrity is verified via a pressure decay sensor.
4. Hygienic Operation: All contact surfaces are made of food-grade 304 stainless steel, with a washdown-rated frame suitable for frequent sanitization. An air rinsing pre-treatment stage removes dust and debris from bottles before filling, ensuring product purity.
5. Intelligent Control System: A 15-inch touchscreen HMI displays real-time production metrics (output rate, reject rate, pressure levels) and enables remote monitoring via Ethernet/PLC connectivity. Automatic fault detection alerts operators to issues like cap jams or low water pressure.
6. Energy-Saving Design: Features low-power servo motors, an idle-mode function during bottle shortages, and a compressed air recovery system, reducing energy consumption by 20% compared to traditional filling lines.
Single-Serve Bottles: Ideal for 200ml-1L bottles used in retail stores, vending machines, and event catering.
Family-Size Containers: Handles 1.5L-5L bottles for home and office use, compatible with both round and rectangular bottle designs.
Industrial Water Supply: Fills large-format bottles (up to 5L) for factory workshops, construction sites, and emergency relief, ensuring reliable access to potable water.
Private Label Production: Supports quick changeovers for co-packers producing multiple brands with different bottle and cap configurations.
Q: Can this machine handle non-water liquids like sports drinks or flavored water?
A: Yes, it is suitable for non-carbonated liquids with similar viscosity to water. For carbonated beverages, a pressure-sensitive filling system (available as an upgrade) is recommended.
Q: What types of caps does the machine support?
A: It accommodates screw caps (PE, PP, aluminum), snap-on caps, and tamper-evident caps with diameters from 28mm to 53mm. Custom cap chucks can be manufactured for proprietary designs.
Q: How is bottle cleanliness ensured before filling?
A: The system includes an optional air rinsing station with HEPA-filtered air to remove contaminants, followed by a UV sterilization module (add-on) for enhanced hygiene in sensitive applications.
Q: What is the minimum bottle height the machine can process?
A: The adjustable conveyor system handles bottles as short as 100mm (200ml) and as tall as 350mm (5L). Height adjustments are motorized and controlled via the HMI.
Q: Is the machine compliant with global packaging standards?
A: Yes, it meets CE, ISO 22000, and NSF/ANSI 61 standards for food contact safety. We provide technical documentation for export to markets like North America, Europe, and Asia.
8.weight: 3.6t
